Operation, English, Metric – Hypertherm MAX200 Machine Torch Plasma Arc Cutting System User Manual

Page 90: Aluminum – above water 100 amps, Air plasma / air shield

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MAX200

Instruction Manual

4-25

14

OPERATION

Shield

Gas

Pressure

Material

Thickness

Arc

Voltage

Setting

Approx.

Motion

Delay Time

Test
(psi)

Run

(psi)

(psi)

(Inches)

(Inches)

(mm)

(Volts)

(ipm)

(mm/min)

(sec)

1/8

3/32

2.5

135

110

2800

0.0

3/16

1/8

3

140

90

2290

0.5

1/4

1/8

3

145

70

1780

0.5

3/8

1/8

3

145

50

1270

0.5

1/2

1/8

3

150

40

1010

*

5/8

.16

4

155

30

760

*

3/4

3/16

5

160

25

635

*

Shield

Gas

Pressure

Material

Thickness

Arc

Voltage

Setting

Approx.

Motion

Delay Time

Test

(bar)

Run

(bar)

(bar)

(mm)

(mm)

(Inches)

(Volts)

(mm/min)

(ipm)

(sec)

3

2.5

3/32

135

2800

110

0.0

5

3

1/8

140

2290

90

0.5

6

3

1/8

145

1780

70

0.5

10

3

1/8

145

1270

50

0.5

12

3

1/8

150

1010

40

*

15

4

.16

155

760

30

*

20

5

3/16

160

635

25

*

English

Plasma

Gas

Flowrate

(SCFH)

Plasma Gas

Pressure

Shield

Gas

Flowrate

(SCFH)

Torch-to-Work

Distance

Travel Speed

37

22-26

54-58

270

60

Metric

Plasma

Gas

Flowrate

(l/min)

Plasma Gas

Pressure

Shield

Gas

Flowrate

(l/min)

Torch-to-Work

Distance

Travel Speed

17

1.5-1.8

3.7-4.0

127

4.0

Aluminum – Above Water

100 amps

Air Plasma / Air Shield

This gas combination gives good cut speed, low dross levels and is very economical.

Set plasma gas inlet pressure to 90 psi (6.2 bar)
Set shield gas inlet pressure to 90 psi (6.2 bar)
If leads are greater than 50 feet, increase TEST pressure 5 psi for every extra 50 feet of torch lead length.
* Production cutting above 3/8 inch (10 mm) not recommended.

020448

Shield

020611

Nozzle

120837

Retaining cap

120547

Electrode

020607

Swirl ring

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