Hypertherm MAX200 Machine Torch Plasma Arc Cutting System - Manual (Page 29)

MAX200 Instruction Manual 3-1
15
Section 3
SETUP
In this section:
Upon Receipt ............................................................................................................................................................3-2
Claims and Technical Questions...............................................................................................................................3-3
Pre-Installation ..........................................................................................................................................................3-3
Air and Gas Supply Requirements ...........................................................................................................................3-4
Air Supply.........................................................................................................................................................3-4
Adjusting the Filter/Pressure Regulator ...........................................................................................................3-5
Additional Air Filtration .....................................................................................................................................3-5
Gas Supply.......................................................................................................................................................3-5
Torch Coolant Requirements ....................................................................................................................................3-6
Filling the System.............................................................................................................................................3-7
Power Supply Placement..........................................................................................................................................3-7
Routing the Torch Lead.............................................................................................................................................3-7
Power Requirements ................................................................................................................................................3-8
Line Disconnect Switch ....................................................................................................................................3-8
Power Cables...................................................................................................................................................3-8
240/480V Linkboard Configurations.................................................................................................................3-9
220/380/400/415V Transformer T1 and T2 Configurations ............................................................................3-10
Power, Gas, and Torch Lead Connections..............................................................................................................3-12
Connect the Power Cable ..............................................................................................................................3-12
Connect the Air and Gas Hoses.....................................................................................................................3-13
Connect the Torch Lead .................................................................................................................................3-16
Connect the Work Cable ................................................................................................................................3-16
Grounding ...............................................................................................................................................................3-16
Work Table .....................................................................................................................................................3-16
Work Clamp ...................................................................................................................................................3-16
Machine Torch System Installations ...............................................................................................................3-19
Install the MAX200 without THC Option.........................................................................................................3-19
Install the MAX200 with THC Option..............................................................................................................3-23
Install the MAX200 with IHS Option ...............................................................................................................3-31
Adjust the Torch Position................................................................................................................................3-40
Install the Water Muffler Option......................................................................................................................3-41