Operation, English metric, Mild steel – above water 40 amps – Hypertherm MAX200 Machine Torch Plasma Arc Cutting System User Manual

Page 78: Air plasma / air shield

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MAX200

Instruction Manual

4-13

15

OPERATION

Shield

Gas

Pressure

Material

Thickness

Arc

Voltage

Setting

Approx.

Motion

Delay Time

Test
(psi)

Run

(psi)

(psi)

(Inches)

(Inches)

(mm)

(Volts)

(ipm)

(mm/min)

(sec)

.050 (18GA.)

3/32

2.5

110

320

8100

0.0

1/16

3/32

2.5

110

300

7600

0.0

.075

3/32

2.5

110

220

5600

0.0

1/8

3/32

2.5

110

140

3550

0.5

.158

3/32

2.5

115

120

3050

*

.197

3/32

2.5

115

50

1250

*

1/4

3/32

2.5

120

35

850

*

3/8

3/32

2.5

125

20

500

*

Shield

Gas

Pressure

Material

Thickness

Arc

Voltage

Setting

Approx.

Motion

Delay Time

Test

(bar)

Run

(bar)

(bar)

(mm)

(mm)

(Inches)

(Volts)

(mm/min)

(ipm)

(sec)

2

2.5

3/32

110

5600

220

0.0

3

2.5

3/32

110

3550

140

0.5

4

2.5

3/32

115

3050

120

*

5

2.5

3/32

115

1250

50

*

6

2.5

3/32

120

850

35

*

10

2.5

3/32

125

500

20

*

Travel Speed

Travel Speed

Torch-to-Work

Distance

Torch-to-Work

Distance

Shield

Gas

Flowrate

(SCFH)

Plasma Gas

Pressure

Plasma

Gas

Flowrate

(SCFH)

English

Metric

Plasma

Gas

Flowrate

(l/min)

Plasma Gas

Pressure

Shield

Gas

Flowrate

(l/min)

4.0

25

16-20

56-60

275

60

12

1.1-1.4

3.9-4.1

129

Mild Steel – Above Water

40 amps

Air Plasma / Air Shield

This gas combination gives good cut speeds, low dross levels and is very economical. Some surface
nitriting can occur.

Set plasma gas inlet pressure to 90 psi (6.2 bar)
Set shield gas inlet pressure to 90 psi (6.2 bar)
If leads are greater than 50 feet, increase TEST pressure 5 psi for every extra 50 feet of torch lead length.
* Production cutting above 1/8 inch (3 mm) not recommended.

020514

Shield

020689

Nozzle

020423

Retaining cap

120547

Electrode

020613

Swirl ring

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