Operation, English, Metric – Hypertherm MAX200 Machine Torch Plasma Arc Cutting System User Manual

Page 102: Mild steel – 3" under water 100 amps, Plasma / air shield

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MAX200

Instruction Manual

4-37

15

OPERATION

Shield

Gas

Pressure

Material

Thickness

Arc

Voltage

Setting

Approx.

Motion

Delay Time

Test
(psi)

Run

(psi)

(psi)

(Inches)

(Inches)

(mm)

(Volts)

(ipm)

(mm/min)

(sec)

1/8

5/64

2

115

200

5080

0.0

3/16

1/8

3

120

125

3175

0.5

1/4

1/8

3

120

90

2280

0.5

3/8

1/8

3

125

70

1780

0.5

1/2

1/8

3

125

55

1400

*

Shield

Gas

Pressure

Material

Thickness

Arc

Voltage

Setting

Approx.

Motion

Delay Time

Test

(bar)

Run

(bar)

(bar)

(mm)

(mm)

(Inches)

(Volts)

(mm/min)

(ipm)

(sec)

3

2

5/64

115

5080

200

0.0

5

3

1/8

120

3175

125

0.5

6

3

1/8

120

2280

90

0.5

10

3

1/8

125

1780

70

0.5

12

3

1/8

125

1400

55

*

English

Plasma

Gas

Flowrate

(SCFH)

Plasma Gas

Pressure

Shield

Gas

Flowrate

(SCFH)

Torch-to-Work

Distance

Travel Speed

40

20-24

60-64

280

70

Metric

Plasma

Gas

Flowrate

(l/min)

Plasma Gas

Pressure

Shield

Gas

Flowrate

(l/min)

Torch-to-Work

Distance

Travel Speed

19

1.4-1.6

4.1-4.4

132

4.8

Mild Steel – 3" Under Water

100 amps

O

2

Plasma / Air Shield

This gas combination gives good cut speed, low dross level, and is very economical. Some surface
nitriting can occur. While this process may be used on thicker materials, optimal recommended range is to
3/8 inch (10 mm).

Set plasma gas inlet pressure to 120 psi (8.3 bar)
Set shield gas inlet pressure to 90 psi (6.2 bar)
If leads are greater than 50 feet, increase TEST pressure 5 psi for every extra 50 feet of torch lead length.
* Production cutting above 3/8 inch (10 mm) not recommended.

020448

Shield

020616

Nozzle

020423

Retaining cap

120547

Electrode

020617

Swirl ring

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