Operation, Metric – 80 amps • air plasma / air shield, Metric – Hypertherm MAX200 Machine Torch Plasma Arc Cutting System User Manual

Page 77: English, Mild steel – above water 100 amps, Air plasma / air shield

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4-12

MAX200

Instruction Manual

14

OPERATION

Shield

Gas

Pressure

Material

Thickness

Arc

Voltage

Setting

Approx.

Motion

Delay Time

Test
(psi)

Run

(psi)

(psi)

(Inches)

(Inches)

(mm)

(Volts)

(ipm)

(mm/min)

(sec)

1/8

3/32

2.5

125

185

4700

0.5

3/16

1/8

3

125

175

4450

0.5

1/4

1/8

3

130

125

3175

0.5

3/8

1/8

3

135

50

1270

1.0

1/2

1/8

3

140

35

890

*

5/8

.16

4

145

25

635

*

3/4

3/16

5

150

20

510

*

Shield

Gas

Pressure

Material

Thickness

Arc

Voltage

Setting

Approx.

Motion

Delay Time

Test

(bar)

Run

(bar)

(bar)

(mm)

(mm)

(Inches)

(Volts)

(mm/min)

(ipm)

(sec)

3

2.5

3/32

125

4700

185

0.5

5

3

1/8

125

4450

175

0.5

6

3

1/8

130

3175

125

0.5

10

3

1/8

135

1270

50

1.0

12

3

1/8

140

890

35

*

15

4

.16

145

635

25

*

20

5

3/16

150

510

20

*

Metric – 80 amps • Air Plasma / Air Shield

Shield

Gas

Pressure

Material

Thickness

Arc

Voltage

Setting

Approx.

Motion

Delay Time

Test

(bar)

Run

(bar)

(bar)

(mm)

(mm)

(Inches)

(Volts)

(mm/min)

(ipm)

(sec)

17

1.5-1.8

3.3-3.6

127

4.0

2

2.5

3/32

120

6050

0.0

Plasma

Gas

Flowrate

(l/min)

Plasma Gas

Pressure

Shield

Gas

Flowrate

(l/min)

Metric

Plasma

Gas

Flowrate

(l/min)

Plasma Gas

Pressure

Shield

Gas

Flowrate

(l/min)

17

1.5-1.8

127

4.0

3.7-4.0

270

English

Plasma

Gas

Flowrate

(SCFH)

Plasma Gas

Pressure

Shield

Gas

Flowrate

(SCFH)

37

22-26

54-58

Torch-to-Work

Distance

60

Torch-to-Work

Distance

Torch-to-Work

Distance

Travel Speed

Travel Speed

Travel Speed

Mild Steel – Above Water

100 amps

Air Plasma / Air Shield

This gas combination gives good cut speed, low dross level and is very economical. Some surface
nitriting can occur. While this process may be used on thicker materials, optimal recommended range is
to 3/8 inch (10 mm).

Set plasma gas inlet pressure to 90 psi (6.2 bar)
Set shield gas inlet pressure to 90 psi (6.2 bar)
If leads are greater than 50 feet, increase TEST pressure 5 psi for every extra 50 feet of torch lead length.
* Production cutting above 3/8 inch (10 mm) not recommended.

020448

Shield

020611

Nozzle

120837

Retaining cap

120547

Electrode

020607

Swirl ring

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