Operation, English, Metric – Hypertherm MAX200 Machine Torch Plasma Arc Cutting System User Manual

Page 101: Mild steel – 3" under water 200 amps, Plasma / air shield

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4-36

MAX200

Instruction Manual

15

OPERATION

Shield

Gas

Pressure

Material

Thickness

Arc

Voltage

Setting

Approx.

Motion

Delay Time

Test
(psi)

Run

(psi)

(psi)

(Inches)

(Inches)

(mm)

(Volts)

(ipm)

(mm/min)

(sec)

1/4

1/8

3

125

145

3700

0.5

3/8

1/8

3

130

80

2000

1.0

1/2

1/8

3

130

70

1800

2.0

5/8

.16

4

135

60

1500

2.0

3/4

3/16

5

140

48

1200

2.5

7/8

1/4

6

140

38

950

3.0

1

1/4

6

145

25

680

3.0

Shield

Gas

Pressure

Material

Thickness

Arc

Voltage

Setting

Approx.

Motion

Delay Time

Test

(bar)

Run

(bar)

(bar)

(mm)

(mm)

(Inches)

(Volts)

(mm/min)

(ipm)

(sec)

6

3

1/8

125

3700

145

0.5

8

3

1/8

125

2800

110

0.5

10

3

1/8

130

2000

80

1.0

12

3

1/8

130

1800

70

2.0

15

4

.16

135

1500

60

2.0

20

5

3/16

140

1200

48

2.5

25

6

1/4

145

680

25

3.0

English

Plasma

Gas

Flowrate

(SCFH)

Plasma Gas

Pressure

Shield

Gas

Flowrate

(SCFH)

Torch-to-Work

Distance

Travel Speed

72

48-52

64-68

280

70

Metric

Plasma

Gas

Flowrate

(l/min)

Plasma Gas

Pressure

Shield

Gas

Flowrate

(l/min)

Torch-to-Work

Distance

Travel Speed

34

3.33-3.6 4.4-4.7

132

4.8

Mild Steel – 3" Under Water

200 amps

O

2

Plasma / Air Shield

This gas combination gives superior cut speed, minimum dross, minimum amount of surface nitriting and
excellent weldability.

Set plasma gas inlet pressure to 120 psi (8.3 bar)
Set shield gas inlet pressure to 90 psi (6.2 bar)
If leads are greater than 50 feet, increase TEST pressure 5 psi for every extra 50 feet of torch lead length.

020424

Shield

020605

Nozzle

020423

Retaining cap

220021

Electrode

020604

Swirl ring

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