Hypertherm MAX200 Machine Torch Plasma Arc Cutting System User Manual

Page 114

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MAX200

Instruction Manual

5-3

15

MAINTENANCE

Problem:

The green POWER ON pushbutton switch PB1 is pressed, but the fans are not operating
and the green POWER ON indicator does not illuminate.

Cause:

Main power is not on available to the power supply.

Solution:

Turn on power at the main power panel or at the line disconnect switch box.

Cause:

The fuse(s) inside the line disconnect switch box are blown.

Solution:

Verify the fuse(s) are sized correctly. Replace the fuse(s).

Cause:

Fuse F1 or F2 are blown.

Solution:

Verify the fuse(s) are sized correctly. Replace the fuse(s).

Cause:

Control transformer T1 is defective.

Solution:

Replace transformer T1.

Cause:

The green POWER ON (1) pushbutton switch PB1, the red POWER OFF (0) pushbutton switch
PB2, or the associated switch wiring is not making good contact or is defective.

Solution:

Replace the defective switch or correct or replace the switch wiring as required.

Problem:

The green POWER ON pushbutton switch PB1 is pressed, the fans are operating, but the
green POWER ON indicator does not illuminate.

Cause:

Pushbutton switch PB1 was not held down long enough.

Solution:

Press and hold PB1 for a minimum of five seconds.

Cause:

One or more of the STATUS LED(s) remains illuminated indicating a fault condition(s).

Solution:

Refer to Section 4, Operation, Front Panel Controls for interlock indicator descriptions and
Status Indicators Before Startup.

Cause:

Fuse F1 on the power distribution board PCB6 is blown.

Solution:

Replace fuse F1.

Cause:

Relay CR1 on the power distribution board PCB6 is defective.

Solution:

Replace relay CR1.

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