Limits, protections, faults and diagnosis – ElmoMC SimplIQ Digital Servo Drives-Bell Command Reference User Manual

Page 231

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Chapter 5: Limits, Protections,
Faults and Diagnosis

This chapter describes the limits and protections implemented by

SimplIQ

drives. Limits

are software restrictions that prevent

SimplIQ

drives from running into dangerous

situations. For example:

Limits set for the torque command prevent the motor or

SimplIQ

drive from burning.

Reaction to limit switches stops the motor before it accidentally hits something

out of its expected motion range.

Protections prevent the motor from starting, or shut down an active motor due to
abnormal situations. For example:

Bad or inconsistent setup data prevents the motor from starting.
An unexpectedly high motor current can endanger the

SimplIQ

drive and the

motor. Such a high current is abnormal because the command to the current
(torque) amplifier is limited. If the current controller seems to be functioning
poorly, the drive is immediately shut down.

The drive is too hot.

When the drive shuts down due to a protection, the motor continues to run on its own
inertia unless brakes are used. In order to avoid spurious motor shutdowns, always:

Leave enough space between the limits and the protection. For example, HL[2] specifies

the over-speed limit. A protection is activated when VX > HL[2]. VH[2] specifies the
legal command to the speed controller. Speed commands over VH[2] are clipped to
VH[2]. The protection HL[2] must be greater than the limit VL[2]. Moreover, the
distance HL[2] -VH[2] must leave enough space for the expected speed overshoot.

When safety is a concern, always use brakes.

SimplIQ

drives can program one of

their digital outputs to activate a brake immediately upon motor shutdown.

If an exception stops the motor or prevents the motor from starting, the

SimplIQ

drive, in

most cases, can identify the cause of the event. If a real-time exception reaction is desired,
a #@AUTO_ER routine can be added to the user program

The following commands are used with limits and protections:

Command Description

BP[N] Brake

parameters.

CD

Dumps the process status of the

SimplIQ

drive and reports database

inconsistencies.

CL[N]

Continuous current limit and “Motor not moving” protection.

EC

Error code describing why previous command returned an error.

ER[N]

Tracking error exception limits for speed and position.

HL[N]

Protection high limits for position and speed feedback.

SimplIQ for Steppers Application Note

Commutation and Pole Identification

MAN-STECR (Ver. 1.1)

32

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