Start-circuit assembly board pcb2 -29, Pilot arc current levels -29, Start-circuit assembly board pcb2 operation – Hypertherm HD4070 Rev.1 User Manual

Page 192: Pilot arc current levels

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HyPerformance HD4070

Instruction Manual

5-29

MAINTENANCE

J 1

D1

D2

D5

TP1

TP5

TP3

TP2

TP4

Start-circuit assembly board PCB2

Operation

The start circuit is a high-speed switch that quickly transfers the pilot arc current from the pilot arc load to the work
load. The start circuit performs 2 functions:

1. It allows the initial pilot arc current to flow through the pilot arc lead quickly, with little impedance.

2. After initial pilot arc current is established, the start circuit introduces impedance to the pilot arc load to aid in

transferring the arc to the workpiece. See schematic on following page.

Pilot arc control PC board LED list

LED

Signal description/ Function

D1

Pilot Arc Active

D2

+15 Volts power indicator

Process

Pilot arc current

Marking

10 amps

30/45-amp process

20 amps

80-amp process

20 amps – Mild steel

25 amps – Stainless steel

130-amp process

30 amps – Mild steel

35 amps – Stainless steel and Aluminum

200-amp process

40 amps

Pilot arc current levels

The pilot arc current level will change depending on the chosen process and arc current level. See table below.

D1
IGBT output

D2
+15 VDC

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