Power requirements -14, General -14, Line disconnect switch -14 – Hypertherm HD4070 Rev.1 User Manual

Page 66: Power cable -14, Power requirements

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INSTALLATION

3-14

HyPerformance HD4070

Instruction Manual

1

Line disconnect switch

The line disconnect switch serves as the supply-voltage disconnecting (isolating) device.
Install this switch near the power supply for easy access by the operator.

Installation must be performed by a licensed electrician and according to applicable local or
national codes.

The switch should:

• isolate the electrical equipment and disconnect all live conductors from the supply

voltage when in the “OFF” position

• have one “OFF” and one “ON” position clearly marked with “0” (OFF) and “l” (ON)
• have an external operating handle capable of being locked in the “OFF" position
• contain a power operated mechanism that serves as an emergency stop
• have slow-blow fuses installed for the proper breaking capacity (see table above)

Input

Rated input current

Recommended

Cable size

voltage

Phase

@ 40 kW output

slow-burn fuse size

(AWG)

200 VAC

3

125 amps

150 amps

(*See note below)

220 VAC

3

113 amps

150 amps

2 AWG

240 VAC

3

103 amps

125 amps

4 AWG

400 VAC

3

62 amps

80 amps

6 AWG

440 VAC

3

56 amps

70 amps

6 AWG

480 VAC

3

52 amps

70 amps

6 AWG

600 VAC

3

41 amps

50 amps

8 AWG

Power requirements

General

All switches, slow-blow fuses and power cables are customer supplied and must be chosen as outlined by
applicable national or local electrical codes. Installation must be performed by a licensed electrician. Use a
separate primary line disconnect switch for the power supply.

Note:

The main feed protection device (Circuit Breaker or Fuse) must be sized to handle all
branch feed loads for both inrush and steady state current. The power supply must be
wired into one of the branch feed circuits. The power supply has a steady state current
listed in the table below and has an inrush current of 10 times the rated input current that
can last up to 0.20 seconds or 10 line cycles.

7

Power cable

Wire sizes vary based on the distance of the receptacle from the main box. The wire sizes listed in the table above
were taken from the National Electric Code 1990 handbook, table 310.16 (USA). Use a 4-conductor Type SO input
power cable with a conductor temperature rating of 60°C (140°F). Installation must be performed by a licensed
electrician.

SWITCH BOX

* Note:

Use 2 AWG wire rated for 90° C (194° F) rather than an equivalent larger diameter cable (1AWG) rated
for 60° C (140° F)

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