Switchover considerations – Rockwell Automation 1715-OF8I Redundant I/O System User Manual User Manual

Page 27

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Rockwell Automation Publication 1715-UM001C-EN-P - March 2014

27

Redundancy System Overview

Chapter 1

Switchover Considerations

Each 1715 Redundant I/O System uses a single IP address as the primary IP

address for all communication on the EtherNet/IP network. The redundant

adapter module pair consists of two active modules, a primary adapter module

and its partner, a secondary module. For the purpose of this document, the

primary module is referred to as module ‘A’ and the secondary module is referred

to as module ‘B’.

On power-up, the adapter module in the leftmost slot is considered the primary

module (when two adapter modules are present) because it uses the primary IP

address, and because it is the module responsible for receiving/transmitting to

ControlLogix controller on the EtherNet/IP network.

The module in the rightmost slot is considered the secondary module partner

and uses the primary IP address +1. For example, if the primary module in the

leftmost slot has an IP address of ‘N’, then the secondary module in the rightmost

slot, has an IP address of ‘N+1’.

Both modules are active at all times and are responsible for monitoring all inputs

and outputs, monitoring diagnostics in the system, and reading and writing data

from/to I/O at exactly the same time. When the primary module receives a write,

it tells the secondary module the data that is to be written, and to which module

it is to be written to. At a synchronized point in time, both adapter modules

physically write to the I/O.

The adapter modules negotiate which module is primary, depending on the

status of the system. If the primary module is unable to perform its role, for

example, if a fault occurs in the primary module, then the secondary module

becomes the new primary, assuming the primary module’s IP address, taking over

the role of communication. The primary module is the only module of the pair

that produces data on the EtherNet/IP network.

In the event of a fault, the IP address swapping between the primary module and

the secondary module takes no longer than 20 ms from the time of the initiating

fault. The secondary module is the new primary and handles all communication.

(Depending on the structure of your Ethernet configuration, this time can be

impacted.)

This IP address swap is transparent to the user. The user can detect which module

the primary module is by looking at the Network status indicator near the top of

each adapter module. On the primary adapter the Network status indicator is

solid green; on the secondary adapter, the Network status indicator flashes green.

Once a swap occurs, the ‘new’ primary module remains the primary unless there’s

a good reason to swap over again. If the B module becomes the primary module

because you need to replace the A module, that is not enough cause to swap IP

addresses back again. Module B remains as the primary module.

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