Electrical schematic - sheet 2 of 6 -15 – JLG 1100SB Service Manual User Manual

Page 429

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SECTION 7 - BASIC ELECTRICAL INFORMATION & SCHEMATICS

3121265

– JLG Lift –

7-15

AUXILIARY POWER
PUMP MOTOR

M

B+

FUSIBLE

LINK

RECTIFER

REGULATOR

ALTERNATOR

STATOR

SENSING AND

SWITCHING

CIRCUITS

W

H

T

/Y

E

L

4

8

-1

2

(1

2

)

MTB
EMS

INTAKE HEATERS

D+

sol.

sol.

RED 1-2(10)

R

E

D

1

-1

(1

0

)

STARTER
MOTOR SOL.

STARTER
MOTOR

B

R

N

/W

H

T

4

7

-8

W

H

T

/Y

E

L

4

8

-3

12 VDC
BATTERY

D

E

U

T

Z

E

N

G

IN

E

B

A

T

T

E

R

Y

C

A

B

L

E

(

1

G

A

.)

W

H

T

/Y

E

L

4

8

-9

DEUTZ ENGINE

30 AMP

1
2

7

8

9

12

23

1

3

2
4

YEL/RED 2-80

ORN/RED 49-110

BLACK

BRN/BLK

J3

ORN/RED

RED

BLUE

BLACK

BRN/BLK

5

6

A

C

B

BOOM LENGTH SENSOR
STRING POT

1
2

12
23

9

10
11
12

6

5

2

1

ORANGE 8-3

ORANGE 8-2

J5

ORANGE 8-3

ORANGE 8-2

3

4

12

11

9

12

8

YEL/RED 2-82
ORN/RED 49-112

BLACK
BRN/BLK

J2

ORANGE

YELLOW

BLACK
BRN/BLK

#2 LEFT SIDE BOOM
ANGLE SENSOR
SERIAL OUTPUT

1
2
6

7

8

9

10

5

4
3

J1

YEL/RED 2-81
ORN/RED 49-111

BLACK

BRN/BLK

RED
BLUE

BLACK

BRN/BLK

RED

WHITE

BLACK

RED

WHITE

BLACK

#1 RIGHT SIDE BOOM
ANGLE SENSOR
SERIAL OUTPUT

ORANGE 7-3

ORANGE 7-2

ORANGE 7-2

ORANGE 7-3

LEFT FORWARD DRIVE PUMP

LEFT REVERSE DRIVE PUMP

RIGHT FORWARD DRIVE PUMP

RIGHT REVERSE DRIVE PUMP

ANALYZER POWER
ANALYZER RECEIVE

ANALYZER TRANSMIT

ANALYZER GROUND

RED

GREEN

WHITE

BLACK/SHIELD

1
2
3
4

RED

BLACK
SHIELD

CAN HI

CAN LO

CAN SHIELD

3

YEL/RED 2-70-2 (14)

BLACK (16)

ORANGE 60-1

YEL/RED 2-70-3 (14)

YEL/RED 2-70-4 (14)

BLACK 5 (16)

J4

1
2

3

4
5

LIFT
CYL. PIN

SHIELD

YEL/RED 2-4 (12)

YEL/RED 2-1 (12)

GENERATOR

BOOM LENGTH ANGLE MODULE

GROUND CONTROL SCH.

86 85

87

30

87a

V-BAT +

GND -

BLACK

GRAY

GRAY

BROWN

GREEN

A
B

D

E

BLACK (16)

ORN/RED 49-198

1

2

10

11

12

13

14

M

T

B

T

O

E

M

R

2

E

N

G

IN

E

C

O

N

T

R

O

L

ORN/RED 49-199

BLACK 0-1

A

K

L

B

DEUTZ
DIANOSTICS
PLUG

ENGINE OIL
PRESSURE

COOLANT
TEMPERATURE

EMR
ACTUATOR

ENGINE
SPEED
CAMSHAFT

CHARGE
AIR
PRESSURE

8

9

13

12

23

4

25

24

22

21

20

14

15

17

19

GRD (SPEED)

SPEED

GRD(TempAll)

GRD (ACD2)

ADC5(TEMP1)

+5Vref(ADC2)

ADC2

+5Vref(ADC4)

ADC4

GND (ADC4)

ActorOut

ActorOut

RackMeasCom

RackMeasRef

18

RackMeasSignal

ADC7(TEMP3)

E

M

R

2

E

N

G

IN

E

C

O

N

T

R

O

L

T

O

E

N

G

IN

E

YEL/RED 2-1-98

CAN HI

RED (18)

CAN LO

BLACK (18)

CAN SHIELD

2
1

2

1

1

2

3

4

1

2

3

1

2

3

4

5

A B C

C

A

N

H

I

R

E

D

(

1

8

)

C

A

N

L

O

B

L

A

C

K

(

1

8

)

C

A

N

S

H

IE

L

D

14 GA. FUSE LINK

RED 1-3 (12)

14 GA. FUSE LINK

2500W
GENERATOR

5 AMP

BRN/WHT 47-20

RED
BLACK

WHITE

GREEN

WHT/YEL 48-10 (10)

WHT/YEL 48-11 (10)

W

H

T

/Y

E

L

4

8

-1

3

(

8

)

IN HEAD GLOW PLUG

NOTE: ENGINE WILL ONLY
HAVE INTAKE HEATERS OR
GLOW PLUGS NOT BOTH.

CHASSIS POWER
DISTRIBUTION
RELAY

86 85

87

30

87a

30 AMP

Y

E

L

/R

E

D

2

-7

0

-5

Y

E

L

/R

E

D

2

-7

0

-4

Y

E

L

L

O

W

BLU/ORN 52-6 (12)

A
B
D

E

ORN/RED

1

2

3

1

2
3

1

2

3
4

1

2

3
4

YEL/RED 2-1-4

RED 1-3

5 AMP

5 AMP

ZONE A-7

ZONE A-7

Figure 7-23. Electrical Schematic - Sheet 2 of 6

1001110936 C

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