6 torque requirements, 7 lubrication, Hydraulic oil – JLG 510AJ Service Manual User Manual

Page 19: Torque requirements -3, Lubrication -3, Hydraulic oil -3, Torque specification -3, Engine torque requirements -3, Mobilfluid 424 specs -3

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SECTION 1 - SPECIFICATIONS

3121181

– JLG Lift –

1-3

1.6

TORQUE REQUIREMENTS

1.7

LUBRICATION

Hydraulic Oil

NOTE:

Hydraulic oils must have anti-wear qualities at least to API
Service Classification GL-3, and sufficient chemical stabil-
ity for mobile hydraulic system service. JLG Industries rec-
ommends Mobilfluid 424 hydraulic oil, with an SAE
viscosity index of 152.

NOTE:

When temperatures remain consistently below 20 degrees
F. (-7 degrees C.), JLG Industries recommends the use of
Mobil DTE13.

Aside from JLG recommendations, it is not advisable to mix oils of
different brands or types, as they may not contain the same
required additives or be of comparable viscosities. If use of
hydraulic oil other than Mobilfluid 424 is desired, contact JLG
Industries for proper recommendations.

Table 1-10. Torque Specification

Description

Torque Value

Interval Hours

Wheel Lugs

170 ft. lbs.

(230 Nm)

150

Swing Bearing
(Loctite)

240 ft. lbs.

(325 Nm)

50/600*

Starter Solenoid
Contacts
Coil

95 in. lbs. (9.5 Nm)

40 in. lbs. (4 Nm)

As required

Drive Hub to Axle

240 ft. lbs.

(325 Nm)

As required

Drive Motor to Axle

120 ft. lbs.

(163 Nm)

As required

*Check swing bearing bolts for security after first 50 hours of oper-
ation and every 600 hours thereafter.

Table 1-11. Engine Torque Requirements

Description

Torque Value

Ft. Lb.s

Torque Value

Nm

Cylinder Head Cover

6

8.5

Cyinder Head Cover

6

8.5

Rocker Arm Adjustment
Screw

15

21

Intake Manifold

6

8.5

Air Intake Pipe

15

21

Exhaust Manifold

(F3M1011)

28.5

40

Exhaust Manifold

(F3M2011)

16

22

Pump Coupling

(dry)

26.5

37

Pump Coupling

(Loctite

#242)

28.5

40

Oil Drain Plug

39

55

Oil Pan (sheet metal)

15

21

Oil Pan (cast)

22

31

Injection Line Attach-
ment

21

30

Injection Valve Attach-
ment

15

21

Lube Oil Filter Cartridge

19

27

Table 1-12. Hydraulic Oil

Hydraulic System

Operating

Temperature Range

S.A.E. Viscosity

Grade

+0° to + 180° F

(-18° to +83° C)

10W

+0° to + 210° F

(-18° to +99° C)

10W-20, 10W30

+50° to + 210° F

(+10° to +99° C

20W-20

Table 1-13. Mobilfluid 424 Specs

SAE Grade

10W30

Gravity, API

29.0

Density, Lb/Gal. 60°F

7.35

Pour Point, Max

-46°F (-43°C)

Flash Point, Min.

442°F (228°C)

Viscosity

Brookfield, cP at -18°C

2700

at 40° C

55 cSt

at 100° C

9.3 cSt

Viscosity Index

152

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