JLG 510AJ Service Manual - Manual (Page 73)

SECTION 3 - CHASSIS AND TURNTABLE
3121181 – JLG Lift – 3-31
4. Remove 16 needle rollers (3C) from inside one end of
cluster gear (3F). Discard the needle rollers.
5. Remove one spacer (3D) from inside cluster gear (3F).
6. Remove the remaining 16 needle rollers (3C) from the
other side of cluster gear (3F). Discard the needle rollers.
7. Repeat steps 1-6 to remove and disassemble the two
remaining cluster gears.
8. At this point the carrier disassembly is complete.
Carrier Assembly
1. Apply grease to inside of one cluster gear (3F) and line
one half of cluster gear with 16 needle rollers (3C).
2. Place one spacer (3D) inside cluster gear (3F) so that it
rests on top of the needle rollers.
3. Line remaining half of cluster gear (3F) with 16 needle
rollers.
4. Set carrier housing (3A) on table, sideways. Insert a
planet shaft (3E), roll pin hole last, in one of planet shaft
holes from roll-pin-holed side of carrier housing (3A).
5. Place one thrust washer (3B) onto the end of planet
shaft (3E) inside carrier. Fit tang of thrust washer into the
slot on the inside edge of the planet shaft hole.