Normal duty and heavy duty operation, Thermal manager – Rockwell Automation 20G PowerFlex 750-Series AC Drives User Manual

Page 160

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Rockwell Automation Publication 750-RM002B-EN-P - September 2013

Chapter 3

Diagnostics and Protection

Normal Duty and Heavy Duty Operation

Applications require different amounts of overload current. Sizing a drive for
Normal Duty provides 110% for 60 seconds and 150% for 3 seconds. For a heavy
duty application, one larger drive rating than the motor is used and therefore
provides a larger amount of overload current in comparison to the motor rating.
Heavy duty sizing provides at least 150% for 60 seconds and 180% for 3 seconds.
These percentages are with respect to the connected motor rating.

Thermal Manager

The thermal manager assures that the thermal ratings of the power module are
not exceeded. The operation of the thermal manager can be thought of as a
function block with the inputs and outputs as shown below.

The following is a generalization of the calculations done by the thermal
manager. The IGBT junction temperature is calculated based on the measured

940

941

942

943

944

424

960

953

421

423

422

420

38

11

7

0

1

4

5

6

2

3

4

5

6

d14

Inverter Overload (IT)

Heatsink and

Junction Degree

Calculator

Drive Thermal Manager

Power Device Characteristics

NTC

Pwr EE Data

Duty Cycle

Drive OL Mode

PWM Frequency

DC Bus Volts

Output Current

Current Limit 1

Current Limit 2

Other Reference Sources

Current Limit Sel

Parameter

Selection

Drive OL Count

IGBT Temp Pct

IGBT Temp C

Drive Temp Pct

Drive Temp C

Active Cur Lmt

Active PWM Freq

Alarm Status B

Fault Status B

IGBT OT

Heatsink OT

Drive OL

CurLmt Reduc

PWMFrq Reduc

Drive OL

Heatsink OT

TransistorOT

SinkUnderTmp

Excess Load

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