Inertia compensation – Rockwell Automation 20G PowerFlex 750-Series AC Drives User Manual

Page 223

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Rockwell Automation Publication 750-RM002B-EN-P - September 2013

223

Motor Control

Chapter 4

Where is inertia adaption applied?

Any system with an inertia ratio greater than 3:1 that is plagued by gear
noise or resonance that can’t achieve desired performance by ordinary
tuning. (Inertia ratio is the ratio of system inertia to motor inertia.)

Most high performance tracking or electronic line shaft systems.

Most geared systems requiring higher bandwidths and stiffness.

What could be a disadvantage when using inertia adaption?

It can generate a shrill noise with rigid couplings that lack lost motion or
sufficient compliance. Do not use inertia adaption in such cases.

It can produce a low level sound emanating from the motor. This is merely
the inertia adaption in action and the sound does not affect performance
nor does it harm the motor.

Inertia Compensation

Inertia Compensation is active only in PowerFlex 755 drive and in Flux Vector
(FV) motor control modes selected by P35 [Motor Ctrl Mode].

During speed changes, a certain level of torque to respond is required due to load
inertia. That level of torque is above the torque used to run at constant speed.
Inertia compensation attempts to predict the motor torque required to accelerate
and decelerate an inertial load. The Inertia compensation function calculates a
feed forward torque signal based on proportional acceleration or deceleration
rate of change of speed input and total inertia, also known as the derivative of
speed with respect to time. Then that P699 [Inertia Comp Out] signal torque
can be fed forward into the torque control, becoming an available input to the
P313 [Actv SpTqPs Mode] selector to be summed with P660 [SReg Output]
making for smoother accelerations and decelerations, especially with high inertia
loads.

Parameter 695 [Inertia CompMode] enables the Inertia Compensation
and selects possible velocity reference input sources of motor speed as
follows:

“Disabled” (0) – Inertia compensation function is disabled. P699 [Inertia
Comp Out] is zero so the motor torque reference is not affected.

76

696

697

699

695

700

698

d

dt

596

0

d

dt

0

1

2

3

595

Inertia Comp

Inertia CompMode

Disabled

Int Ramp Ref

Filtered Spd Ref

Ext Ramped Ref

Speed Rate Ref

Inertia Dec Gain

Inertia Acc Gain

Total Inertia

Inertia

Comp

LPF

Inert Comp
LPFBW

Inertia Comp

Out

Torque Feed

Forward To

Torque Control

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