Rockwell Automation T6200 Compressor Anti-Surge and Capacity Controller - Manual (Page 3)

T6200 User’s Guide
3
TABLE OF CONTENTS
SECTION 1 – PRODUCT OVERVIEW
Design Structure.............................................................. ................................................................................ 1-3
Analog and Discrete Input/Output .................................. ................................................................................ 1-4
Line Power and Transmitter Power................................ ................................................................................ 1-5
System Security .............................................................. ................................................................................ 1-5
On Line Diagnostics ........................................................ ................................................................................ 1-6
Configuration Security..................................................... ................................................................................ 1-6
Controller Redundancy ................................................... ................................................................................ 1-6
Dual Non-Redundant Controller………………………………………………………………………………….1-6
SECTION 2 – INPUT/OUTPUT CIRCUIT DESCRIPTION
Analog Voltage Inputs ..................................................... ................................................................................ 2-3
Analog Current Inputs ..................................................... ................................................................................ 2-4
Analog Current Outputs .................................................. ................................................................................ 2-4
Isolated Discrete Inputs .................................................. ................................................................................ 2-6
Discrete Inputs with Excitation from Controller .............. ................................................................................ 2-6
Discrete Outputs.............................................................. ................................................................................ 2-8
Discrete Outputs with Internal Power............................. ................................................................................ 2-8
Discrete Outputs with External Power............................ ................................................................................ 2-9
Active/Standby Logic....................................................... ................................................................................ 2-9
SECTION 3 – HARDWARE INSTALLATION/MAINTENANCE
Site Selection Considerations......................................... ................................................................................ 3-3
Access Considerations ................................................... ................................................................................ 3-3
T6200 Controller Mounting ............................................. ................................................................................ 3-4
T6200 Controller Electrical Power Wiring ...................... ................................................................................ 3-6
T6200R Subrack Electrical Power Connection ............. ................................................................................ 3-8
Input/Output Hardware Configuration ............................ ................................................................................ 3-9
Signal Wiring.................................................................... ............................................................................... 3-10
Wiring and Jumper Placement for T6200C Channels 1-8 ............................................................................ 3-12
Wiring and Jumper Placement for T6200C Channels 9-16 .......................................................................... 3-13
Wiring and Jumper Placement for T6200C Channels 17-22, 31, and 32 .................................................... 3-14
Wiring and Jumper Placement for T6200C Channels 23-26 ....................................................................... 3-16
Wiring for T6200C Channels 27-30................................ ............................................................................... 3-17
Wiring and Jumper Placement for T6200D Channels 1-26, 31, and 32 ...................................................... 3-17
Wiring for T6200D Channels 27-30................................ ............................................................................... 3-19
Ethernet Communication Network ................................. ............................................................................... 3-19
Network Security ............................................................. ............................................................................... 3-19
Ethernet Network Connectors………………………………………………………… .................................... 3-19
Network Cabling .............................................................. ............................................................................... 3-20
Non-Redundant Network ................................................ ............................................................................... 3-20
Redundant Network………………………………………………………………………………………………3-21
T6200R Subrack Ethernet…… ..................................... ................................................................................ 3-23
Operator Interface Installation ........................................ ............................................................................... 3-24
Firmware Changes.......................................................... ............................................................................... 3-27
Serial Communication Connection................................. ............................................................................... 3-28