Section 4, Operation, Section 4 operation – Hypertherm Powermax65 Service Manual Rev.1 User Manual

Page 103: Powermax

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65/85 Service Manual

4-1

Section 4

OPERATION

In this section:

Controls and indicators .........................................................................................................................................................................4-2

Rear controls .................................................................................................................................................................................4-2
Front controls and LEDs .............................................................................................................................................................4-2
Status screen ................................................................................................................................................................................4-4

Operating the Powermax65 or Powermax85 ...................................................................................................................................4-6

Connect the electrical power, gas supply, and torch lead .................................................................................................4-6
Attach the work lead to the power supply ..............................................................................................................................4-7
Attach the work clamp to the workpiece ................................................................................................................................4-8
Turn ON the system .....................................................................................................................................................................4-9
Set the operating mode switch .................................................................................................................................................4-9
Check the indicators ................................................................................................................................................................. 4-10
Manually adjusting the gas pressure ..................................................................................................................................... 4-10
Adjusting the current (amperage) .......................................................................................................................................... 4-11
Understanding duty-cycle limitations .................................................................................................................................... 4-12

Using the hand torch ........................................................................................................................................................................... 4-13

Operate the safety trigger ....................................................................................................................................................... 4-13
Hand torch cutting hints .......................................................................................................................................................... 4-14
Start a cut from the edge of the workpiece......................................................................................................................... 4-15
Pierce a workpiece .................................................................................................................................................................... 4-16
Gouge a workpiece .................................................................................................................................................................. 4-17
Common hand-cutting faults .................................................................................................................................................. 4-20

Using the machine torch .................................................................................................................................................................... 4-21

Ensure the torch and table are set up correctly ................................................................................................................. 4-21
Understand and optimize cut quality ..................................................................................................................................... 4-21
To pierce a workpiece using the machine torch ................................................................................................................ 4-23
Common machine-cutting faults ............................................................................................................................................ 4-24

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