Powermax – Hypertherm Powermax65 Service Manual Rev.1 User Manual

Page 150

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TroubleshooTing and sysTem TesTs

5-24

powermax

65/85

Service Manual

Fault

code

Description

(System test number)

Power

LED

Fault

LED

Fault

icon

Solutions

0-19-9 Power board hardware

protection. One or more major

power board hardware faults

(or electrical noise) detected:

Warning.
Fault 0-19-9 can occur three

(3) times before becoming a

0-99 fault.

On

On

The inverter shuts down and does not fire

again for several seconds. If the fault is

caused by electrical noise, the fault clears

in a few seconds and the machine operates

normally.
If a true fault continues to occur, the 0-99

fault code appears on the operator screen.

Access the fault log in the service screen to

identify the major fault.

0-20-0 Low gas pressure (Test 10)

The gas pressure has fallen

below the minimum pressure for

that process, mode, and lead

length.

On

On

Ensure the gas line is properly installed.
Replace the air filter element if dirty.
Replace the gas supply line if restricted.
Ensure the inlet pressure is 85 to 135 PSI

(5.9 to 9.3 bar).

0-21-0 Gas flow lost while cutting

(Test 9)

On

On

The DSP monitors the nozzle to electrode

voltage and if it detects a rapid change

in that voltage, the inverter shuts down.

Usually this indicates a rapid loss of gas

pressure from a kinked or blocked air

supply line.
• Correct any gas supply restrictions and

restart the power supply.

• Check the torch lead for leaks or kinking.

0-22-0 No gas input

On

On

• Restore the gas supply.
• Restart the power supply.

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