Hypertherm Powermax65 Service Manual Rev.1 - Manual (Page 59)

Torch SeTup
powermax
65/85 Service Manual 3-11
7. Disconnect the wire connector for the cap-sensor switch.
8. Use a #2 Phillips screwdriver to remove the screw that secures the torch’s pilot wire to the torch body.
9. Use 1/4-inch and 3/8-inch wrenches, or adjustable wrenches, to loosen the nut that secures the gas supply line to
the torch lead. Set the torch body aside.
Note: Cover the end of the gas line on the torch lead with tape to keep dirt and other contaminants from
getting in the gas line when you route the lead through the track.
10. Slide the coupler, positioning sleeve (full-length machine torch), strain relief nut, and strain relief body off the front of
the torch lead.
11. If you do not need the gear rack on a full-length machine torch, slide the gear rack from the positioning sleeve
toward the consumables end of the sleeve.
12. Route the torch lead through the cutting table’s track.
13. Slide the strain relief body and strain relief nut over the torch lead.
14. If you are mounting a full-length machine torch, slide the positioning sleeve over the torch head.
15. Slide the coupler over the torch lead.
16. Reconnect the gas line to the torch lead.
17. Reattach the torch’s pilot wire to the torch body using the screw.
18. Reconnect the cap-sensor switch’s wire connector.
19. Slide the mounting sleeve over the front of the torch body. Align the slot on the front of the mounting sleeve (next to
one of the three screw holes) with the cap-sensor plunger on the torch body.
20. Attach the mounting sleeve to the torch body using the three screws.
21. Screw the coupler into the mounting sleeve.
22. If you are mounting a full-length machine torch, screw the positioning sleeve into the coupler.
23. Reconnect the strain relief nut and strain relief body.
24. Attach the torch to the lifter per the manufacturer’s instructions.