Torch cap led faults – Hypertherm Powermax30 AIR Service Manual User Manual
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Powermax30 AIR Service Manual 808850
5 – Troubleshooting and System Tests
Torch cap LED faults
The torch cap LED illuminates while the machine is powered ON.
Possible causes
Possible solutions
The cap-sensing circuit is open due to:
The consumables are loose,
incorrectly installed, or missing.
OR
The cap-sensor switch, torch
lead, or torch body is faulty.
Make sure the consumables are installed
correctly.
Perform
The torch cap LED blinks while the machine is powered ON.
Possible causes
Possible solutions
The consumables are stuck in an open or
closed position because they are installed
incorrectly, worn, or damaged.
The nozzle and electrode are not touching
when the torch trigger is pulled. The torch
plunger is stuck.
The torch or torch lead has a broken or
short-circuited wire.
Inspect the torch lead. If it is twisted or
kinked, straighten it out and try to fire the
torch again.
Make sure the consumables are installed
correctly. See
Inspect the consumables for wear, and
replace if necessary. Always replace the
nozzle and electrode together.
Perform
Test 5 – torch stuck open or torch
The internal compressor, temperature, and
power ON LEDs blink, and the torch cap LED
illuminates.
Possible causes
Possible solutions
The torch was repeatedly fired with worn out
consumables.
The inverter is saturated (is in an
over-current condition).
Install new consumables in the torch (they
may be corroded or approaching end of life).
If you continue to see this error, replace the
power board. See
AC