Prepare the boiler, Gv90, Boiler manual – Weil-McLain GV90+ User Manual

Page 10

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Part number 550-142-054/0411

GV90+

gas

-

fired

water

boiler

— Boiler Manual

10

Figure 8

Air pressure switch mounting

1

Interior panel top

2

Jacket left side panel

3

Air pressure switch

4

WHITE hose

5

RED hose

6

Mounting screws

Figure 9

Follow instructions to perform the steps

shown below

Prepare the boiler

(continued)

Install high altitude air pressure switch

when required (only above 5,500 feet)

1. For installations at altitude more than 5,500 feet above sea level:

a. A special high altitude air pressure switch is required.
b. The gas valve outlet pressure setting must be checked, and

adjusted if necessary, per the instructions on page 62.

Failure to check gas valve outlet pressure and adjust, if

necessary, could result in severe personal injury, death

or substantial property damage. Carefully follow the

guidelines given in this manual.

2. Obtain the GV90+ high altitude kit from your local Weil-McLain

distributor. The high altitude kit contains the high altitude air

pressure switch.

3. See Figure 8 (switch shown with wires removed).

a. Remove the two (RED) control wires from the air pressure

switch spade terminals.

b. Remove the factory-installed air pressure switch (loosen top

screw and remove bottom screw holding switch to jacket in-

terior panel).

c. Install the high altitude air pressure switch in the same loca-

tion.

d. Carefully replace the hoses on the new switch, with the red hose

on the hose barb closest to the electrical spade connectors, as

shown in Figure 8. The white hose goes on the other hose barb.

e. Replace the two (RED) control wires on the new pressure

switch spade terminals.

Rotate the boiler into position

Boiler is shipped on back side. It must be taken off skid

and rotated into correct position.

After installing condensate line, inspecting (replacing if necessary) the

gas/air orifice and installing the high altitude kit (if required), move

the boiler near its position.
Figure 9 shows the boiler with the front and top panels replaced.
These panels may be left off if desired until the installation has been
completed.

Boiler is heavy and contains some sheet metal parts which

may have sharp edges. Wear gloves when handling and

take proper precautions when moving. Failure to do so

will result in severe personal injury, death or substantial
property damage.

Refer to Figure 9 for placement sequence as follows:

1 Wear heavy gloves

— carefully rotate the boiler over onto its

base rail legs.

2 Clip the shipping strap

securing the skid to the boiler block as-

sembly. Remove the skid and strap.

3

Attach the

jacket rear panel

as shown using (4) #10 x ½” screws

provided in the accessory bag.

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