Troubleshooting, Gv90, Boiler manual – Weil-McLain GV90+ User Manual

Page 84

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Part number 550-142-054/0411

GV90+

gas

-

fired

water

boiler

— Boiler Manual

84

Troubleshooting

(continued)

CHART 4

PRESS SWITCH & POWER lights flashing

Electrical shock hazard — Wherever you see TURN OFF POWER, follow the instructions. Failure to follow

instructions could result in severe personal injury, death or substantial property damage.

• Reset boiler control by turning off power at service switch or

turning down thermostat for at least 45 seconds.

• Thermostat should call for heat and appropriate zone valves

open.

Does blower motor operate?

No

Yes

• Replace IBC.
• Retest.

• Check air pressure switch per page 75.
• Replace if necessary.
• Retest.

• Clear passages and recycle boiler.
• Recheck boiler operation.

• Properly position blower

wheel on blower motor shaft

and tighten set screw. (Or

replace blower housing

assembly.)

• Retest.

TURN OFF POWER at

service switch.

• Properly position blower

wheel on blower motor

shaft and tighten set screw.

(Or replace blower housing

assembly.)

• Retest.

• Boiler should be in normal operating se-

quence (Figure 75, page 65).

• Observe operation until thermostat is satis-

fied and blower has completed its post-

purge cycle.

• Replace blower motor.

(Also check blower

housing assembly.

Replace if necessary.)

• Retest.

• Drain condensate.
• Retest.

TURN OFF POWER at service switch.

Does blower wheel turn freely by hand?

No

Yes

• Remove BLOWER plug (Figure 93, page 78, Item 3) from

plug receptacle of IBC.

• Place voltmeter leads across the 120 VAC N and 120 VAC H

pins of the BLOWER receptacle.

Does the voltmeter indicate 120 VAC?

No

Yes

• Remove one of the red wires connected to the pressure

switch.

• Check continuity across the switch terminals.

Does the ohmmeter indicate the switch is closed?

No

Yes

Is blower wheel turning at speed of blower motor?

No

Yes

Is blower wheel turning at speed of blower motor?

No

Yes

• Check condensate trap.

Is there condensate present?

No

Yes

Are vent or combustion air

passages blocked?

No

Yes

• Wait 5 minutes.

Is purge light flashing?

No

Yes

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