Rockwell Automation 2090 Ultra3000 Servo Drives Integration Manual User Manual

Page 4

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Publication 2098-IN005C-EN-P — March 2008

4

Table of Contents

Understanding Drive Fault Behavior . . . . . . . . . . . . . . . 105

Troubleshooting for DeviceNet Drives . . . . . . . . . . . . . . . . 109

Node Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Device Failure - Indicator Status Check . . . . . . . . . . . . . 110
Scanner Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Power Supply Problems . . . . . . . . . . . . . . . . . . . . . . . . 111
Cable Installation and Design Problems . . . . . . . . . . . . . 112
Adjusting the Physical Network Configuration . . . . . . . . 112

Appendix A

Interconnect Diagrams

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Wiring Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

Power Interconnect Diagrams . . . . . . . . . . . . . . . . . . . . 115
Shunt Module Interconnect Diagrams . . . . . . . . . . . . . . 119
Ultra3000 Drives/Rotary Motors and Actuators

Wiring Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . 122

Ultra3000 Drives/Linear Actuators Wiring Examples . . . . 127
Control String Examples (120V ac). . . . . . . . . . . . . . . . . 128

Controlling a Brake Example . . . . . . . . . . . . . . . . . . . . . . . 131
Ultra3000 Drive to Logix Analog Module Diagrams . . . . . . . 133
Ultra3000 Drive to IMC-S Compact Controller Diagram . . . . 136

Appendix B

Understanding Motor
Feedback Signals and Outputs

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Unbuffered Encoder Outputs . . . . . . . . . . . . . . . . . . . . . . . 138
Incremental Encoder Outputs . . . . . . . . . . . . . . . . . . . . . . . 138
High Resolution Encoder Outputs . . . . . . . . . . . . . . . . . . . . 139

Appendix C

Minimizing the Effects of

Feedback Signal Loss

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Setting Position Error Limits in Ultraware and

RSLogix 5000 Software . . . . . . . . . . . . . . . . . . . . . . . 142

Minimizing the Position Error Limit Setting . . . . . . . . . . . 142

Setting Velocity Error Limits in Ultraware Software. . . . . . . . 144

Minimizing the Velocity Error Limit Setting. . . . . . . . . . . 144

Configuring Fault Actions in RSLogix 5000 Software. . . . . . . 145
Position and Velocity Error Limit Adjustment Example

with Ultraware Software. . . . . . . . . . . . . . . . . . . . . . 147

Create and Run a Sample Application in

Ultraware Software . . . . . . . . . . . . . . . . . . . . . . . . . 147

Understanding Error Limit Settings in Ultraware Software 149
Use the Oscilloscope Feature . . . . . . . . . . . . . . . . . . . . 150
Interpreting the Results . . . . . . . . . . . . . . . . . . . . . . . . . 153

Position Error Limit Adjustment Example with

RSLogix 5000 Software . . . . . . . . . . . . . . . . . . . . . . . 154

Run the RSLogix 5000 Software Example Program . . . . . 155

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