Hypertherm HSD130 HySpeed Plasma User Manual

Page 12

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Table of ConTenTs

iv

HySpeed HSD130 RHF

Instruction Manual

Premixed coolant for standard operating temperatures ......................................................................................................3-44
Custom coolant mix for cold operating temperatures ..........................................................................................................3-45
Custom coolant mix hot operating temperatures ..................................................................................................................3-46
Water purity requirements ..........................................................................................................................................................3-46

Fill the power supply with coolant .......................................................................................................................................................3-47
Gas requirements ...................................................................................................................................................................................3-48

Setting the supply regulators .....................................................................................................................................................3-48
Gas regulators ..............................................................................................................................................................................3-49

Supply gas plumbing .............................................................................................................................................................................3-50
Connect the supply gases ....................................................................................................................................................................3-51

Standard system ...........................................................................................................................................................................3-51
Fuel-gas system ............................................................................................................................................................................3-51

Supply gas hoses ...................................................................................................................................................................................3-52

section 4 operaTion ........................................................................................................................................................4-1
Controls and indicators ............................................................................................................................................................................4-2

Main power switch .........................................................................................................................................................................4-2

Daily start-up ...............................................................................................................................................................................................4-3

Check torch ......................................................................................................................................................................................4-3

System operation .......................................................................................................................................................................................4-4

Amps display ....................................................................................................................................................................................4-4

Fuel-gas console operation .....................................................................................................................................................................4-5
Consumable selection ..............................................................................................................................................................................4-6

Mild steel ...........................................................................................................................................................................................4-6
Stainless steel ..................................................................................................................................................................................4-6
Aluminum ...........................................................................................................................................................................................4-7

IInstall and Inspect consumables ...........................................................................................................................................................4-8
Torch maintenance .................................................................................................................................................................................4-10

Torch connections ........................................................................................................................................................................4-10

Replace torch water tube ......................................................................................................................................................................4-11
Common cutting faults ..........................................................................................................................................................................4-12
How to optimize cut quality ..................................................................................................................................................................4-13

Tips for table and torch ...............................................................................................................................................................4-13
Plasma set-up tips........................................................................................................................................................................4-13
Maximize the life of consumable parts .....................................................................................................................................4-13
Additional factors of cut quality .................................................................................................................................................4-14
Additional improvements ............................................................................................................................................................4-15

Estimated kerf width compensation ...................................................................................................................................................4-16
Cut charts .................................................................................................................................................................................................4-18

section 5 mainTenanCe ..................................................................................................................................................5-1
Introduction .................................................................................................................................................................................................5-3
Routine maintenance.................................................................................................................................................................................5-3
System description ....................................................................................................................................................................................5-4

Control and signal cables ..............................................................................................................................................................5-4

Sequence of operation .............................................................................................................................................................................5-5
Gas system purge cycle ...........................................................................................................................................................................5-6

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