Preventive maintenance protocol checklist, Comments, General comments and recommendations – Hypertherm HSD130 HySpeed Plasma User Manual

Page 191: Cable connections, Ignition console, System grounding, Power supply, Coolant system, Torch main body, Gas flows

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MAINTENANCE

HySpeed HSD130 RHF

Instruction Manual

5-45

Gas flows (cont.)

Ȟ

P

Ȟ

NP

14. Perform gas leak test

A. Oxygen pressure drop at ____________

psi in 10 minutes ( ____________ bar)

B. Air pressure drop at ____________

psi in 10 minutes ( ____________ bar)

Ȟ

P

Ȟ

NP

15. Inspect for hose restrictions

Ȟ

P

Ȟ

NP

A. Off-valve to torch body

Ȟ

P

Ȟ

NP

B. Gas console to Off-valve

Ȟ

P

Ȟ

NP

C. Hoses in power track

Cable connections

Ȟ

P

Ȟ

NP

16. Inspect cables

Ȟ

P

Ȟ

NP

A. Height control

Ȟ

P

Ȟ

NP

B. Control cable from off-valve to

power supply

Ȟ

P

Ȟ

NP

C. From ignition console and gas

console to power supply

Ignition console

Ȟ

P

Ȟ

NP

17. Inspect for moisture, dust and

particulates

Ȟ

P

Ȟ

NP

18. Inspect spark gap subassembly

Ȟ

P

Ȟ

NP

19. Inspect torch leads

System grounding

Ȟ

P

Ȟ

NP

20. Inspect for proper system

component grounding

Ȟ

P

Ȟ

NP

21. Inspect connection from cutting

table to workpiece (+) lead

Power supply

Ȟ

P

Ȟ

NP

1. Inspect for particulates and blow out

Ȟ

P

Ȟ

NP

2. Inspect wiring harnesses

Ȟ

P

Ȟ

NP

3. Inspect main contactor

Coolant system

Ȟ

P

Ȟ

NP

4. Inspect filter element

Ȟ

P

Ȟ

NP

5. Perform coolant flow test

A. Coolant flow checked at _________

gallons per minute ( _________ l/min)

Torch main body

Ȟ

P

Ȟ

NP

6. Inspect water tube

Ȟ

P

Ȟ

NP

7. Clean threads on torch front end

Ȟ

P

Ȟ

NP

8. Inspect Vespel torch insulator

Ȟ

P

Ȟ

NP

9. Inspect torch and consumable o-rings

Ȟ

P

Ȟ

NP

10. Verify proper fit of retaining or shield cap

Ȟ

P

Ȟ

NP

11. Inspect hose fittings

Ȟ

P

Ȟ

NP

12. Inspect torch-to-torch-lead connections

Gas flows

Ȟ

P

Ȟ

NP

13. Inspect plumbing from gas supply

Ȟ

P

Ȟ

NP

A. Oxygen

Ȟ

P

Ȟ

NP

B. Nitrogen

Ȟ

P

Ȟ

NP

C. Air

Ȟ

P

Ȟ

NP

D. Nitrogen-Hydrogen

Ȟ

P

Ȟ

NP

E. Argon-Hydrogen

Ȟ

P

Ȟ

NP

F. Inspect compressed air filter system

Preventive Maintenance Protocol Checklist

Customer:

Location:

Contact:

Date:

Hypertherm system:

System serial #:

System arc hours:
(if equipped with an hour meter)

Comments

P –

Performed

NP –

Not present on system

Preventive maintenance performed by:

Date:

General comments and recommendations:

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