Rockwell Automation 1771-QDC, D17716.5.87(Passport) CLAMP AND EJECT MODE User Manual

Page 172

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Span Your Clamp and Ejector Valves

Chapter 9

9-36

Test Your Ejector Velocity Valve(s) for Linearity

1.

Select velocity vs. position control for the Ejector profile by
EPC03-B00 = 0 (Pro-Set 600 address B39/160).

2.

Select velocity setpoints for Ejector Advance and Ejector Retract that
are typical of the velocities you would run during normal machine
operation. Enter these setpoints into EPC09 and EPC33 (Pro-Set 600
addresses N45:125 and N45:149).

3.

Download changes to the QDC module (refer to chapter 4 for detailed
instructions).

4.

Jog your ejector to the fully retracted position.

5.

Enable the Ejector profile (DYC02-B14, Pro-Set 600 address
B35/414). The ejector should move through its advance and retract
stroke. If no motion is observed, check the following:

- Verify that none of your clamp or ejector overtravel alarms are set.

The QDC module inhibits ejector profiles if SYS07-B00 through
SYS07-B05 are set

- Verify that no programming error codes exist in SYS61 and

SYS62

6.

Upon completion of the Ejector profile, observe the velocities
reported back for Ejector Advance and Ejector Retract segments 1
(EPS09, Pro-Set 600 address N45:181, and EPS33, Pro-Set 600
address N45:205). These velocities should be relatively close to the
setpoints you entered in EPC09 and EPC33 (Pro-Set 600 addresses
N45:125, N45:149). If the oberved velocities are not within 25% of
the setpoints:

- Verify you chose the correct values from your flow rate curves

supplied by your flow valve manufacturer

- Verify your calculations

If the actual velocities are still not representative of your setpoints, your
flow valve is not linear over the range of your setpoints.

If:

And Your Selected

Valve is:

Then:

EPS09 was less than EPC09

Direct Acting

Increase EAC48 by 5%

Reverse Acting

Decrease EAC48 5%

EPS09 was more than EPC09 Direct Acting

Decrease EAC48 5%

Reverse Acting

Increase EAC48 by 5%

EPS33 was less than EPC33

Direct Acting

Increase ERC48 by 5%

Reverse Acting

Decrease ERC48 5%

EPS33 was more than EPC33 Direct Acting

Decrease ERC48 5%

Reverse Acting

Increase ERC48 by 5%

Repeat steps 3 through 6 as necessary.

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