Zero crossing detection, Analog-to-digital converter, Generator voltage sensing inputs – Winco DGC-2020 User Manual

Page 38: Bus voltage sensing inputs, Current sensing inputs, Analog engine sender inputs, Oil pressure, Coolant temperature, Fuel level

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DGC-2020 Functional Description

9400200990 Rev B

Zero Crossing Detection

The zero crossing of A-phase to B-phase or A-phase to C-phase (user-selectable) line voltage is detected
and used to calculate the generator frequency. The zero crossing of A-phase to B-phase bus voltage is
used to calculate the bus frequency.

Analog-to-Digital Converter

Scaled and conditioned signals representing the sensing voltage, sensing current, coolant temperature,
fuel level, oil pressure, and battery voltage are digitized by the microprocessor’s analog-to-digital
converter. The digitized information is stored in random access memory (RAM) and used by the
microprocessor for all metering and protection functions.

Generator Voltage Sensing Inputs

Voltages applied to the generator voltage sensing inputs are scaled to levels suitable for use by the
internal circuitry. Generator voltage sensing configuration is menu-selectable.

The generator voltage sensing inputs accept a maximum voltage of 576 Vrms, line-to-line. Sensing
voltage is applied to terminals 41 (A-phase), 39 (B-phase), 37 (C-phase), and 35 (neutral).

Bus Voltage Sensing Inputs

Voltage applied to the bus voltage sensing input is scaled to a level suitable for use by the internal
circuitry.

The bus voltage sensing input accepts a maximum voltage of 576 Vrms. Sensing voltage is applied to
terminals 45 (A-phase) and 43 (B-phase).

Current Sensing Inputs

Generator currents are sensed and scaled to values suitable for use by the internal circuitry.

DGC-2020 controllers with 1 ampere current sensing (style number 1xxxxxxxx) accept a maximum
current value of 1 Aac. DGC-2020 controllers with 5 ampere current sensing (style number 5xxxxxxxx)
accept a maximum current value of 5 Aac. Sensing current is applied to terminals 68 (IA–) and 69 (IA+),
71 (IB–) and 72 (IB+), and 74 (IC–) and 75 (IC+).

Analog Engine Sender Inputs

Programmable analog engine sender inputs give the DGC-2020 user the flexibility to select the engine
sender to be used in an application. Information about programming the sender inputs is provided in
Section 4, BESTCOMSPlus Software.

Oil Pressure

A current is provided to the oil pressure sender. The developed voltage is measured and scaled for use
by the internal circuitry. An open circuit or short circuit across the oil pressure sender terminals will cause
the DGC-2020 to indicate a failed sender. Oil pressure senders that are compatible with the DGC-2020
include Datcon model 02505-00, Isspro model R8919, and Stewart-Warner models 411K and 411M.
Other senders may also be used. BESTCOMSPlus software allows for the programming of sender
characteristics. See Section 4, BESTCOMSPlus Software, for more information.

Oil pressure sender connections are made at terminals 8 and 11 (sender common).

Coolant Temperature

A current is provided to the coolant temperature sender. The developed voltage is measured and scaled
for use by the internal circuitry. An open circuit or short circuit across the coolant temperature sender
terminals will cause the DGC-2020 to indicate a failed sender. Coolant temperature senders that are
compatible with the DGC-2020 include Datcon model 02019-00, Faria model TS4042, Isspro model
R8959, and Stewart-Warner model 334P. Other senders may be used. BESTCOMSPlus software allows
for the programming of sender characteristics. See Section 4, BESTCOMSPlus Software, for more
information.

Coolant temperature sender connections are made at terminals 10 and 11 (sender common).

Fuel Level

A current is provided to the fuel level sender. The developed voltage is measured and scaled for use by
the internal circuitry. An open circuit or short circuit across the fuel level sender terminals will cause the
DGC-2020 to indicate a failed sender. Fuel level senders that are compatible with the DGC-2020 include

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