FEC DSP1500 (SAN3) User Manual

Page 42

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enFORCE

DSP1500 SAN Unit Operation Manual

(Rev. 4)

PAGE 4-2

Chapter 4: System Setup and Wiring

4.1 Design and Build Guidelines

Review Chapters 1 and 2 prior to designing a System.

If requirements and specifications in

these two chapters are not addressed, there is a possibility for degraded system performance.

ITEM

COMMENTS

Section

Reference

1 Select the correct tool size

Keep force range between 50% and 75% of tool
capability for press performance.

2.1, 2.3

2

Design tool mounting plate
and press fixtures.

Design of mounting plate MUST BE stronger than the
maximum capability of the press selected.

2.3

3

Select correct SAN Unit for the
tool selected.

Different size tools require different size SAN Units.
Ensure the correct one is selected.

2.1, 2.2

4

Select adequate circuit
protection

Circuit protection for the SAN Unit should be separate
from other devices.

4.3

5

Select an air handling unit as
required. (Air Conditioner,
Heat Exchanger, etc.)

Select a unit applicable to the environmental
conditions.

2.1

6

Select adequate PLC
hardware if required.

PLC must facilitate direct connection to the

enFORCE

system I/O (24VDC true low).

4.7, 4.14

7 Design

PLC

logic

PLC program can be written using signal descriptions
and timing charts provided.

4.7, 4.14

8

Select NEMA 12 enclosure
and backpanel.

Backpanel must be large enough to allow adequate
space between SAN units.

4.2

9 Set SAN Unit DIP switches

Verify the SAN Unit address and special functions
setting.

4.8

10

Mount SAN Units onto
backpanel.

Mount with adequate spacing between each unit and
between unit and other devices.

4.2

11 Wire input power connections.

VERIFY VOLTAGE PRIOR TO APPLYING POWER

. 4.4

12 Wire

I/O

Connections.

VERIFY VOLTAGE SOURCES PRIOR TO
CONNECTION & AGAIN BEFORE POWER UP

.

4.7

13

Route homerun & extension
cables.

ADHERE TO CABLE INSTALLATION GUIDELINES

4.12

14

Connect homerun & extension
cables to SAN Unit and tool.

VERIFY POWER IS OFF

. Connect cables for tool

motor power, resolver, transducer, limit sensors and
brake if required.

3.4, 4.5,

4.6, 4.13

15 Power up the equipment.

VERIFY WIRING & VOLTAGES OF ALL POWER
SUPPLIES PRIOR TO POWER UP

.

Chapter 4

16 Input preset data.

Set the preset data for force, distance, speed, time,
etc. according to customer specifications.

Chapter 6

17 Perform initial checks.

Set Stop signal high & Work Select signals low. Verify
there are no obstructions in the press ram travel path.

5-2

18 Verify normal operation.

Confirm automatic operation.

5-2

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