30 amp, Operation pac184 mild steel o, Plasma / o – Hypertherm HD3070 Plasma Arc Cutting System w/ Automatic Gas Console User Manual

Page 112: Shield 30 amp cutting

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HD3070 with Automatic Gas Console

Instruction Manual

4-23

16

OPERATION

PAC184

Mild Steel

O

2

Plasma / O

2

& N

2

Shield

30 Amp Cutting

Shield
120222

Nozzle
120218

Electrode
120209

Retaining Cap
120219

Swirl Ring
120212

PAC184 Torch
120208

Shield Cap
120221/120543

Material

Thickness

(GA)

(in)

(mm)

Arc

Voltage

(volts)

Torch

Standoff**

(in)

(mm)

Travel

Speed

(ipm)

(m/min)

Pierce

Delay

(dial)

(sec)

Initial

Piercing

Height

(in)

(mm)

24

0.024

0.6

5

75

15

5

46

117

0.030

0.8

200

5.08

0.060

1.5

0

0.05

22

0.030

0.8

5

75

15

5

46

121

0.030

0.8

170

4.32

0.060

1.5

0

0.05

20

0.036

0.9

5

75

15

5

46

125

0.040

1.0

140

3.56

0.080

2.0

0

0.05

18

0.048

1.3

5

75

15

5

46

128

0.040

1.0

110

2.80

0.080

2.0

0

0.05

16

0.060

1.5

5

75

15

5

46

128

0.040

1.0

80

2.03

0.080

2.0

0

0.05

14

0.075

1.9

5

75

15

5

46

128

0.040

1.0

60

1.52

0.080

2.0

0.5

0.16

12

0.105

2.7

5

75

15

5

46

135

0.060

1.5

50

1.27

0.100

2.5

1

0.27

10

0.135

3.4

5

75

15

5

46

135

0.060

1.5

35

0.90

0.100

2.5

1.5

0.37

3⁄16

4.8

5

75

15

5

46

135

0.060

1.5

32

0.81

0.100

2.5

2

0.50

1⁄4

6.4

5

75

30

10

46

136

0.040

1.0

25

0.64

0.100

2.5

2.5

0.60

O

2

and N

2

gas inlet pressures must be between 105 - 135 psi (7.2 - 9.2 bar) for all material thickness.

#

Refer to LCD display Figure 4-3.

* Slightly increasing the test preflow O

2

and N

2

flowrates may increase piercing capability on the thicker materials listed above.

However, increasing the preflow flowrates too much may affect plasma starting reliability (misfiring).

** Torch standoff tolerances are ± 0.005 inch (± 0.125 mm). When using a THC, tolerances are ± 1 volt.

If problems occur with the cutting process, and the flowrates are suspect, refer to Section 5, Maintenance, Gas System Back
Pressure Checks.

Test Cut

Flowrates (%)

Shield

O

2

N

2

(3)

#

(4)

#

Plasma

O

2

(5)

#

(6)

#

Test Preflow*

Flowrates (%)

Preflow

O

2

N

2

(1)

#

(2)

#

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