Gas system back pressure checks -68, Gas system back pressure checks, Maintenance – Hypertherm HD3070 Plasma Arc Cutting System w/ Automatic Gas Console User Manual

Page 193

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5-68

HD3070 with Automatic Gas Console

Instruction Manual

16

MAINTENANCE

Flowrates (%)

Shield

Plasma

O

2

&

N

2

O

2

(3)

(4)

(5)

(6)

Pressures

Preflow

(psi/bar)

Flowrates

(%)

O

2

&

N

2

(1)

(2)

27/1.9

5

75

70/4.8

17/1.2

30

10

40

27/1.9

90/6.2

17/1.2

Pressures

Plasma

Shield

(psi/bar)

PAC 184 Torch

Mild Steel – Oxygen Plasma – 15 Amp Consumables

Test Preflow

Test Cut

Test

Run

Flowrates (%)

Shield

Plasma

O

2

&

N

2

O

2

(3)

(4)

(5)

(6)

Pressures

Preflow

(psi/bar)

Flowrates

(%)

O

2

&

N

2

(1)

(2)

29/2.0

5

75

75/5.2

7/0.5

15

5

46

30/2.1

95/6.5

8/0.6

Pressures

Plasma

Shield

(psi/bar)

PAC 184 Torch

Mild Steel – Oxygen Plasma – 30 Amp Consumables

Test Preflow

Test Cut

Test

Run

Flowrates (%)

Shield

Plasma

O

2

&

N

2

O

2

(3)

(4)

(5)

(6)

Pressures

Preflow

(psi/bar)

Flowrates

(%)

O

2

&

N

2

(1)

(2)

25/1.7

5

75

85/5.9

15/1.0

30

10

40

26/1.8

99/6.8

15/1.0

Pressures

Plasma

Shield

(psi/bar)

PAC 186 Torch

Mild Steel – Oxygen Plasma – 15 Amp Consumables

Test Preflow

Test Cut

Test

Run

Gas System Back Pressure Checks

Use the back pressure checks to find leaks or restrictions in the gas lines and motor valves. The checks can be
done when the system is in the test cut or test preflow mode. In the Test modes, set the flowrates as indicated
below and check the corresponding pressures (± 10% is allowable). The pressures in the Run mode are for
reference only. Back pressures in the Run mode may be different than those in the Test modes. For a low
pressure, check for a leak. For a high pressure, check for a restriction in the gas line or a consumable problem.
Refer to Figure 4-2 to locate the flowrate set controls; Figure 4-3 for flowrate and pressure readings; Cut Charts in
Section 4,

Operation for additional information; and to the gas system schematic at rear of manual.

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