50 amp, Operation pac186 copper## o, Plasma / o – Hypertherm HD3070 Plasma Arc Cutting System w/ Automatic Gas Console User Manual

Page 118: Shield 50 amp cutting

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HD3070 with Automatic Gas Console

Instruction Manual

4-29

16

OPERATION

PAC186

Copper##

O

2

Plasma / O

2

& N

2

Shield

50 Amp Cutting

Shield
020949

Nozzle
020948

Electrode
120113

Retaining Cap
020795

Swirl Ring
020947

PAC186 Torch
120349

Shield Cap
020634/020687

Material

Thickness

(GA)

(in)

(mm)

Arc

Voltage

(volts)

Torch

Standoff**

(in)

(mm)

Travel

Speed

(ipm)

(m/min)

Pierce

Delay

(dial)

(sec)

Initial

Piercing

Height

***

(in)

(mm)

16

0.060

1.5

35

40

20

10

40

92

0.080

2.0

70

1.78

0.100

2.5

4

1.0

14

0.075

1.9

35

40

20

10

40

92

0.080

2.0

70

1.78

0.100

2.5

4

1.0

12

0.105

2.7

35

40

20

10

40

94

0.080

2.0

65

1.65

0.100

2.5

7

1.5

10

0.135

3.4

35

40

20

10

40

94

0.080

2.0

65

1.65

0.100

2.5

9

2.0

O

2

and N

2

gas inlet pressures must be between 105 - 135 psi (7.2 - 9.2 bar) for all material thickness.

#

Refer to LCD display Figure 4-3.

##

Copper plate sometimes comes with a protective plastic film. Remove film prior to cutting.

* Slightly increasing the test preflow O

2

and N

2

flowrates may increase piercing capability on the thicker materials listed

above. However, increasing the preflow flowrates too much may affect plasma starting reliability (misfiring).

** Torch standoff tolerances are ± 0.005 inch (± 0.125 mm). When using a THC, tolerances are ± 1 volt.

*** Measured from tips of shield adapter 020949.

Counter clockwise (CCW) consumables are available for mirror image cutting. Refer to Section 6, Parts List.

If problems occur with the cutting process, and the flowrates are suspect, refer to Section 5, Maintenance, Gas System Back
Pressure Checks.

Test Cut

Flowrates (%)

Shield

O

2

N

2

(3)

#

(4)

#

Plasma

O

2

(5)

#

(6)

#

Test Preflow*

Flowrates (%)

Preflow

O

2

N

2

(1)

#

(2)

#

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