15 amp, Operation pac186 mild steel o, Plasma / o – Hypertherm HD3070 Plasma Arc Cutting System w/ Automatic Gas Console User Manual

Page 113: Shield 15 amp cutting

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4-24

HD3070 with Automatic Gas Console

Instruction Manual

16

OPERATION

PAC186

Mild Steel

O

2

Plasma / O

2

& N

2

Shield

15 Amp Cutting

Shield
020670

Nozzle
020644

Electrode
120111

Retaining Cap
020633

Swirl Ring
020637

PAC186 Torch
120349

Shield Cap
020634/020687

Material

Thickness

(GA)

(in)

(mm)

Arc

Voltage

***

(volts)

Torch

Standoff

**, ***

(in)

(mm)

Travel

Speed

(ipm)

(m/min)

Pierce

Delay

(dial)

(sec)

Initial

Piercing

Height

(in)

(mm)

20

0.036

0.9

5

75

30

10

40

120

0.020

0.5

100

2.54

0.040

1.0

0

0.1

18

0.048

1.3

5

75

30

10

40

121

0.020

0.5

85

2.16

0.040

1.0

0

0.1

16

0.060

1.5

5

75

30

10

40

124

0.030

0.8

65

1.65

0.040

1.0

.5

0.2

14

0.075

1.9

5

75

30

10

40

130

0.040

1.0

45

1.14

0.060

1.5

1

0.3

12

0.150

2.7

5

75

30

10

40

132

0.040

1.0

35

0.90

0.060

1.5

1.5

0.4

10

0.135

3.4

5

75

30

10

40

134

0.040

1.0

25

0.64

0.060

1.5

2

0.50

O

2

and N

2

gas inlet pressures must be between 105 - 135 psi (7.2 - 9.2 bar) for all material thickness.

#

Refer to LCD display Figure 4-3.

* Slightly increasing the test preflow O

2

and N

2

flowrates may increase piercing capability on the thicker materials listed

above. However, increasing the preflow flowrates too much may affect plasma starting reliability (misfiring).

** Torch standoff tolerances are ± 0.005 inch (± 0.125 mm). When using a THC, tolerances are ± 1 volt.

*** To maintain the 0.020 inch (0.5 mm) torch standoff as the electrode wears, the arc voltage may have to be increased to

avoid having the torch dive into the plate.

Counter clockwise (CCW) consumables are available for mirror image cutting. Refer to Section 6, Parts List.

If problems occur with the cutting process, and the flowrates are suspect, refer to Section 5, Maintenance, Gas System Back
Pressure Checks.

Test Cut

Flowrates (%)

Shield

O

2

N

2

(3)

#

(4)

#

Plasma

O

2

(5)

#

(6)

#

Test Preflow*

Flowrates (%)

Preflow

O

2

N

2

(1)

#

(2)

#

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