Document Outline

• Kinetix 7000 High Power Servo Drive, User Manual
• Summary of Changes
  • New and Updated Information
• Table of Contents
• Preface
  • About This Publication
  • Who Should Use This Manual
  • Conventions Used in This Manual
  • Additional Resources
• 1 - Start
  • About the Drive System
  • Typical Drive System Diagrams
  • Catalog Number Explanation
  • Agency Compliance
    • CE Requirements - System without LIM
    • CE Requirements - System with LIM
    • CE Requirements - System with DC Common Bus through 8720MC-RPS
• 2 - Install the Kinetix 7000 Drive System
  • System Design Guidelines
    • System Mounting Requirements
    • Transformer Selection
    • Circuit Breaker/Fuse Selection
    • Enclosure Selection
    • Minimum Clearance Requirements
  • Minimizing Electrical Noise
    • Bonding Modules
    • Bonding Multiple Subpanels
    • Establish Noise Zones
    • Cable Categories for Kinetix 7000 Systems
    • Noise Reduction Guidelines for Drive Accessories
  • Mount the Kinetix 7000 Drive
• 3 - Kinetix 7000 Connector Data
  • Locate and Identify Connectors and Indicators
    • Digital and Analog Input/Output (IOD) Connector Pinout
    • General Purpose I/O (GPIO) Terminal Block Connections
    • General Purpose Relay (GPR) Terminal Block Connections
    • Motor Feedback (MF) Connector Pinouts
    • Auxiliary Feedback (AF) Connector Pinouts
    • Safe-off (SO) Terminal Block Connections
    • Control Power (CP) Terminal Block Connections
    • Power Terminal Block (PTB) Connections
  • Control Signal Specifications
    • Digital Inputs (IOD Connector)
    • Analog Inputs (IOD Connector)
    • Analog Outputs (IOD Connector)
    • General Purpose I/O (GPIO Connector)
    • General Purpose Relay (GPR Connector)
    • SERCOS Connections
    • Safe-off (SO Connector)
  • Control Power Specifications
  • Motor (MF) and Auxiliary Feedback (AF) Connections
    • Motor and Auxiliary Feedback Specifications
• 4 - Connect the Kinetix 7000 Drive System
  • Basic Wiring Requirements
    • Building Your Own Motor Cables
    • Shielded Motor Cable
    • Required Cable Types
    • Cable Sizes
    • Conduit
    • General Wire Guidelines
    • Routing the Power and Signal Cables
  • Determine the Input Power Configuration
    • Grounded Power Configurations
    • Power Distribution Systems Without a Ground Reference
  • Setting the Ground Jumper in Ungrounded Power Configurations
    • Removing the Ground Jumper on 2099-BM06-S, 2099-BM07-S, and 2099-BM08-S Drives
    • Removing the Ground Wires on 2099-BM09-S and 2099-BM10-S Drives
    • Removing the Ground Wires on 2099-BM11-S and 2099-BM12-S Drives
  • Grounding the Kinetix 7000 Drive System
    • Grounding Your System to the Subpanel
    • Grounding Multiple Subpanels
    • Motor Power Cable Shield Termination
    • MP-Series (Bulletin MPL) Motor Connectors
  • Input Power Wiring Requirements
    • Acceptable Cable Types
    • Shielded/Armored Cable
    • Contactors
    • Power Wire Specifications
  • Power Wiring Guidelines
  • Wire the Kinetix 7000 Drive Connectors
    • Wire the Control Power (CP) Connector
    • Wire AC Input Power
    • Wire DC Input Power (Common Bus Configurations Only)
    • Wire the Safe-off (SO) Connector
    • Wire the General Purpose Relay (GPR) and General Purpose I/O (GPIO) Connectors
    • Wire Motor Output Power
    • Wire the Motor Brake
  • Feedback and I/O Cable Connections
    • Flying-lead Feedback Cable Pinouts
  • Wire Feedback and I/O Connectors
    • Connect Premolded Motor Feedback Cables
    • Wire Panel-mounted Breakout Board Kits
    • Wire Low-profile Connectors
  • External Shunt Module Connections
  • SERCOS Fiber-optic Cable Connections
• 5 - Configure and Startup the Kinetix 7000 Drive System
  • Configure the Drive Modules
    • Node Addressing Examples
  • Configure the Logix SERCOS interface Module
    • Configure the Logix Controller
    • Configure the SERCOS Module
    • Configure the Motion Group
    • Configure the Kinetix 7000 Drive Modules
    • Download the Program
  • Apply Power to the Drive
  • Test and Tune the Axes
    • Test the Axes
    • Tune the Axes
  • Configure Drive Parameters and System Variables
    • Tools for Changing Parameters
• 6 - Troubleshoot the Kinetix 7000 Drive System
  • Safety Precautions
  • Interpret Error Codes and Status Indicators
    • Error Codes
    • Status Indicators
  • General System Anomalies
  • Logix/Drive Fault Behavior
• A - Specifications and Dimensions
  • Power Specifications
    • Circuit Breaker/Fuse Specifications
    • Contactor Ratings
  • Power Dissipation Specifications
  • General Specifications
    • Maximum Feedback Cable Lengths
    • Weight Specifications
    • Certifications
    • Environmental Specifications
  • AC Line Filter Specifications
  • AC Line Reactors
  • External Shunt Modules
  • Precharge Capacities of the Regenerative Power Supply
  • Product Dimensions
• B - Interconnect Diagrams
  • Interconnect Diagram Notes
    • Power Wiring Examples
    • Kinetix 7000 Drive/Rotary Motor Wiring Examples
  • Kinetix Safe-off Feature Block Diagram
• C - Upgrade Firmware
  • Before You Begin
  • Upgrade Firmware
• Index
• Back Cover