14 checking slug flow, Checking slug flow, Section 11.14 – Emerson Process Management MICRO MOTION 2400S User Manual

Page 129: E section 11.14

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Configuration and Use Manual

121

Troubleshooting

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Compensation

11.14

Checking slug flow

A slug flow alarm is posted whenever the measured process density is outside the configured slug
flow limits (i.e., density is higher or lower than the configured normal range). Slug flow is typically
caused by gas in a liquid process or liquid in a gas process. See Section 8.7 for a discussion of slug
flow functionality.

Inaccurate density reading

Problem with process fluid

• Use standard procedures to check

quality of process fluid.

Bad density calibration factors

• Verify characterization. See

Section 6.2.

Wiring problem

• Check the sensor circuitry. See

Section 11.20.

Bad flowmeter grounding

• See Section 11.7.2.

Slug flow

• See Section 11.14.

Sensor cross-talk

• Check environment for sensor with

similar (±0.5 Hz) tube frequency.

Plugged flow tube

• Check drive gain and tube frequency.

Purge the flow tubes.

Incorrect sensor orientation

• Sensor orientation must be

appropriate to process fluid. See the
installation manual for your sensor.

RTD failure

• Check for alarm conditions and follow

troubleshooting procedure for
indicated alarm.

Physical characteristics of sensor have
changed

• Check for corrosion, erosion, or tube

damage. See Section 11.15.

Temperature reading significantly
different from process temperature

RTD failure

• Check for alarm conditions and follow

troubleshooting procedure for
indicated alarm.

• Verify “Use external temperature”

configuration and disable if
appropriate. See Section 9.3.

Temperature reading slightly different
from process temperature

Sensor leaking heat

• Insulate the sensor.

Unusually high density reading

Plugged flow tube

• Check drive gain and tube frequency.

Purge the flow tubes.

Incorrect K2 value

• Verify characterization. See

Section 6.2.

Unusually low density reading

Slug flow

• See Section 11.14.

Incorrect K2 value

• Verify characterization. See

Section 6.2.

Unusually high tube frequency

Sensor erosion

• Contact Micro Motion. See

Section 11.3.

Unusually low tube frequency

Plugged flow tube, corrosion, or erosion

• Purge the flow tubes.
• Perform meter verification. See

Section 11.15.

Unusually low pickoff voltages

Several possible causes

• See Section 11.19.4

.

Unusually high drive gain

Several possible causes

• See Section 11.19.3.

Table 11-3

Process variables problems and remedies continued

Symptom

Cause

Suggested remedy

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