Rockwell Automation 2090 Ultra3000 Installation Manual User Manual

Page 134

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Publication 2098-IN003E-EN-P — April 2004

4-6

Troubleshooting Status Indicators

E20

Motor Encoder State Error

The motor encoder encountered an illegal
transition.

• Replace the motor/encoder.
• Use shielded cables with twisted pair

wires.

• Route the feedback away from potential

noise sources.

• Check the system grounds.
• Verify that the unbuffered encoder

signals are not subjected to EMI in the
CN1 cable. Remove these signals from
the CN1 cable if they are not being
used.

• Verify that the motor has a

high-frequency bond to the drive’s
enclosure panel.

• Verify that any stage connected to the

motor shaft (for example using a ball
screw) has a high-frequency bond to the
machine frame and the drive’s
enclosure panel.

Bad encoder.

Replace motor/encoder.

E21

Auxiliary Encoder state error

The auxiliary encoder encountered an
illegal transition.

• Use shielded cables with twisted pair

wires.

• Route the encoder cable away from

potential noise sources.

• Bad encoder - replace encoder.
• Check the ground connections.

Setup time violation for Step/Direction or
CW/CCW input.

Check timing of Step/Direction or CW/
CCW inputs to determine if setup time
requirements are being met.

E22

Motor Thermal Protection Fault

The internal filter protecting the motor
from overheating has tripped.

• Reduce acceleration rates.
• Reduce duty cycle (ON/OFF) of

commanded motion.

• Increase time permitted for motion.
• Use larger Ultra3000 and motor.
• Check tuning.

E23

IPM Thermal Protection Fault

The internal filter protecting the drive from
over heating has tripped.

• Reduce acceleration rates.
• Reduce duty cycle (ON/OFF) of

commanded motion.

• Increase time permitted for motion.
• Use larger Ultra3000 and motor.
• Check tuning.

E24

Excess Velocity Error

Velocity error limit was exceeded.

• Increase time or size of allowable error.
• Reduce acceleration.
• Check tuning.

E25

Sensor Not Assigned

Homing or registration motion was
attempted without a sensor assigned.

Assign a sensor to a digital input.

E26

User-Specified Velocity Fault

User specified velocity level was exceeded. Increase to a less restrictive setting.

E27

Axis Not Homed

Absolute positioning was attempted
without homing.

Verify homing sequence.

Error

Code

Problem or Symptom

Possible Cause(s)

Action/Solution

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