Document Outline

• Introduction
  • 1. Trademarks
  • 2. Copyright Notice
  • 1. Marks giving caution
  • 2. Related documents
  • 3. Safety
    • 3.1 Power source
    • 3.2 Driving units
    • 3.3 High-temperature units
    • 3.4 Laser beams
    • 3.5 Warning/caution labels
  • 4. List of Abbreviations
• Contents
• Chapter 1 Troubleshooting
  • 1. Progressing with the Troubleshooting
    • 1.1 Flow of Troubleshooting
    • 1.2 Preparatory Requirements
    • 1.3 Cautions for Service Operations
    • 1.4 Cautions for FIP Use
  • 2. Level 1 FIP
    • 2.1 Level 1 FIP
    • 2.2 Flow of Level 1 FIP
  • 3. Level 2 FIP
    • 3.1 Level 2 FIP
    • 3.2 Error / Status Code List
    • 3.3 Operating / Clearing the Error
    • 3.4 Error Code FIP
  • FIP-1 Yellow Toner Cartridge Detached (Yellow Toner Cartridge Missing)
  • FIP-2 Magenta Toner Cartridge Detached (Magenta Toner Cartridge Missing)
  • FIP-3 Cyan Toner Cartridge Detached (Cyan Toner Cartridge Missing)
  • FIP-4 Black Toner Cartridge Detached (Black Toner Cartridge Missing)
  • FIP-5 PHD Detached (Imaging Unit Missing)
  • FIP-6 BTR Detached (Transfer Unit Missing)
  • FIP-7 Fuser Detached (Fuser Unit Missing)
  • FIP-8 CRUM ID Error (Call for Service CRUM ID Error)
  • FIP-9 CRUM ID Error (Invalid Imaging Unit)
  • FIP-10 Media Type Mismatch (Media Type Mismatch)
  • FIP-11 Feed Jam (Media Jam Feed)
  • FIP-12 Regi Jam (Media Jam Registration)
  • FIP-13 Fuser Jam (Media Jam Fuser)
  • FIP-14 Duplex Jam (Media Jam Duplex)
  • FIP-15 ROS Failure (Call for Service ROS Motor)
  • FIP-16 Fuser Failure (Call for Service Fuser Failure)
  • FIP-17 NV-RAM Error (Call for Service NVRAM Error)
  • FIP-18 ADC Sensor Error (ADC Sensor Dustiness Warning)
  • FIP-19 Fan Motor Failure (Call for Service Fan Motor Error)
  • FIP-20 Low Density Error (Call for Service Low Density)
  • FIP-21 Firmware Error (Call for Service Firmware Error)
  • FIP-22 Environment Sensor Error (Call for Service ENV Sensor Error)
  • FIP-23 Yellow Toner Empty (Yellow Toner Low)
  • FIP-24 Magenta Toner Empty (Magenta Toner Low)
  • FIP-25 Cyan Toner Empty (Cyan Toner Low)
  • FIP-26 Black Toner Empty (Black Toner Low)
  • FIP-27 PHD Life Over (Replace Imaging Unit)
  • FIP-28 BTR Life Over (Replace Transfer Unit)
  • FIP-29 Fuser Life Over (Replace Fuser Unit)
  • FIP-30 ADC Sensor Dustiness (ADC Sensor Dustiness Error)
  • FIP-31 Front Cover (Front Cover Open)
  • FIP-32 BTR Life Warning (Transfer Unit Life Low)
  • FIP-33 Fuser Life Warning (Fuser Life Low)
  • FIP-34 Paper Empty (Put %s in %s Bin)
  • FIP-35 Upper Cassette Detached (Adjust Input Bin)
  • FIP-36 Full Stack (Output Bin Full)
  • FIP-37 Yellow Toner Empty 2 (Yellow Toner Empty)
  • FIP-38 Magenta Toner Empty 2 (Magenta Toner Empty)
  • FIP-39 Cyan Toner Empty 2 (Cyan Toner Empty)
  • FIP-40 Black Toner Empty 2 (Black Toner Empty)
    • 3.5 Image Trouble FIP
    • 3.6 Roller Circumferences
  • FIP-P1 Light (Undertoned) Prints
  • FIP-P2 Blank Prints
  • FIP-P3 Black Prints
  • FIP-P4 Vertical Band Deletions
  • FIP-P5 Horizontal Band Deletions
  • FIP-P6 Black (color) spots
  • FIP-P7 Background
  • FIP-P8 Skewed Image
  • FIP-P9 Crease
  • FIP-P10 Unfused Image or Image Easily Rubs off of Page
    • 3.7 Other FIPs
  • FIP-AC
  • FIP-DC
  • 4. Preventive Maintenance
• Chapter 2 Operation of Diagnostics
  • 1. Diagnostics for a Standalone Printer
    • 1.1 General
    • 1.2 Printing Method
    • 1.3 Test Print Pattern
  • 2. Diagnostics Using the MINOLTA- QMS magicolor 3100 Diagnostics (Hanabi Service Commander)
    • 2.1 General
    • 2.2 Preparation
    • 2.3 Operation of magicolor 3100 Diagnostics
    • 2.4 Test Print
    • 2.5 Input Test
    • 2.6 Output Test
    • 2.7 Operation of EEPROM
• Chapter 3 Removal and Replacement Procedures
  • 1. Removal and Replacement Procedures
    • 1.1 Before starting service work
    • 1.2 Description of procedures
  • RRP1. COVERS
    • RRP1.1 CONSOLE PANEL HANABI (PL1.1.1)
    • RRP1.2 COVER ASSY FRONT HEAD (PL1.1.2)
    • RRP1.3 FAN FUSER (PL1.1.7)
    • RRP1.4 COVER TOP MAIN (PL1.1.9)
    • RRP1.5 COVER ASSY TOP PHD (PL1.1.10)
    • RRP1.6 COVER REAR (PL1.1.20)
    • RRP1.7 LINK:L (PL1.1.23)
    • RRP1.8 LINK:R (PL1.1.23)
    • RRP1.9 COVER SIDE R (PL1.1.24)
    • RRP1.10 COVER ASSY FRONT IN (PL1.1.25)
    • RRP1.11 COVER MSI (PL1.1.26)
    • RRP1.12 TRAY ASSY MSI (PL1.1.28)
    • RRP1.13 COVER ASSY FRONT (PL1.1.29)
    • RRP1.14 COVER SIDE L (PL1.1.30)
  • RRP2. PAPER CASSETTE
    • RRP2.1 ROLL ASSY (PL2.1.1)
    • RRP2.2 HOLDER RETARD (PL2.1.3)
    • RRP2.3 CASSETTE ASSY FRONT (REFERENCE ONLY)
  • RRP3. PAPER FEEDER
    • RRP3.1 CHUTE ASSY TURN (PL3.1.2)
    • RRP3.2 COVER CASSETTE REAR (PL3.1.3)
    • RRP3.3 FEEDER ASSY UNIT (REFERENCE ONLY)
    • RRP3.4 HOUSING ASSY FEEDER L (REFERENCE ONLY)
    • RRP3.5 HOUSING ASSY FEEDER R (REFERENCE ONLY)
    • RRP3.6 SENSOR HUM TEMP (PL3.2.2)
    • RRP3.7 HARNESS ASSY OPFREC (PL3.2.3)
    • RRP3.8 SWITCH ASSY SIZE (PL3.2.4)
    • RRP3.9 LEVER LOW PAPER (PL3.2.7)
    • RRP3.10 INDICATOR (PL3.2.8)
    • RRP3.11 GUIDE INDICATOR (PL3.2.10)
    • RRP3.12 PICKUP ASSY (PL3.3.1)
    • RRP3.13 ROLL ASSY FEED (PL3.3.2)
    • RRP3.14 SENSOR PHOTO:NO PAPER (PL3.3.3)
    • RRP3.15 SENSOR PHOTO:LOW PAPER (PL3.3.3)
    • RRP3.16 ACTUATOR NO PAPER (PL3.3.4)
    • RRP3.17 LINK ACTUATOR (PL3.3.5)
    • RRP3.18 SOLENOID FEED (PL3.3.16)
    • RRP3.19 CLUTCH ASSY TURN (PL3.3.17)
    • RRP3.20 ROLL ASSY TURN (PL3.3.19)
    • RRP3.21 ROLL ASSY (PL3.3.22)
  • RRP4. HOUSING ASSY RETARD
    • RRP4.1 HOUSING ASSY RETARD (PL4.1.1)
    • RRP4.2 ROLL TURN (PL4.1.2)
    • RRP4.3 ROLL ASSY RETARD (PL4.1.5)
    • RRP4.4 CLUTCH TURN (PL4.1.9)
    • RRP4.5 STUD RTD (PL4.1.10)
  • RRP5. FRONT ASSY IN
    • RRP5.1 FRONT ASSY IN (PL5.1.1)
    • RRP5.2 SENSOR ADC ASSY (PL5.1.11)
    • RRP5.3 SENSOR TNR FULL (PL5.1.13)
    • RRP5.4 FUSER DRIVE ASSY (PL5.1.18)
    • RRP5.5 LATCH R (PL5.1.21)
    • RRP5.6 LATCH L (PL5.1.30)
  • RRP6. CHUTE ASSY OUT
    • RRP6.1 CHUTE ASSY OUT (PL6.1.1)
    • RRP6.2 SENSOR PHOTO:FULL STACK (PL6.1.4)
    • RRP6.3 ACTUATOR FULL (PL6.1.5)
    • RRP6.4 SENSOR PHOTO:DUP (PL6.1.4)
    • RRP6.5 SENSOR PHOTO:MSI (PL6.1.4)
    • RRP6.6 ELIMINATOR ASSY (PL6.1.9)
    • RRP6.7 ROLL DUP (PL6.1.12)
    • RRP6.8 ACTUATOR DUP (PL6.1.13)
    • RRP6.9 LATCH OUT (PL6.1.18)
    • RRP6.10 ROLL ASSY FEED (PL6.1.27)
    • RRP6.11 ACTUATOR MSI (PL6.1.37)
    • RRP6.12 SOLENOID FEED MSI (PL6.1.40)
    • RRP6.13 SHAFT ASSY ROLL FEED (REFERENCE ONLY)
    • RRP6.14 PLATE ASSY BOTTOM MSI (PL6.1.42)
  • RRP7. CHUTE ASSY EXIT
    • RRP7.1 CHUTE ASSY EXIT (PL7.1.1)
    • RRP7.2 ROLL EXIT (PL7.1.4)
    • RRP7.3 ROLL MID (PL7.1.5)
    • RRP7.4 MOTOR ASSY DUP (PL7.1.8)
  • RRP8. BTR ASSY & FUSER
    • RRP8.1 FUSER ASSY (PL8.1.1)
    • RRP8.2 ROLL ASSY EXIT (PL8.1.3)
    • RRP8.3 ACTUATOR EXIT (PL8.1.7)
    • RRP8.4 BTR UNIT ASSY (PL8.1.12)
    • RRP8.5 STRAP (PL8.1.13)
  • RRP9. XEROGRAPHICS
    • RRP9.1 ROS ASSY (PL9.1.1)
    • RRP9.2 HSG ASSY BIAS (PL9.1.4)
    • RRP9.3 CHUTE ASSY REGI (PL9.1.6)
    • RRP9.4 SENSOR PHOTO:REGI (PL9.1.8)
    • RRP9.5 ACTUATOR REGI (PL9.1.9)
    • RRP9.6 OHP SENSOR ASSY (PL9.1.12)
  • RRP10. TCRU ASSY
    • RRP10.1 HOLDER TCRU ASSY UNIT (REFERENCE ONLY)
    • RRP10.2 HOLDER TCRU ASSY (1) (PL10.1.1)
    • RRP10.3 HOLDER TCRU ASSY (2) (PL10.1.2)
    • RRP10.4 HOLDER TCRU ASSY (3) (PL10.1.3)
    • RRP10.5 HOLDER TCRU ASSY (4) (PL10.1.4)
    • RRP10.6 SWITCH TCRU ASSY (PL10.1.18)
    • RRP10.7 SENSOR TONER LOW (PL10.1.8)
    • RRP10.8 PWBA EEPROM STD (PL10.1.16)
    • RRP10.9 S-HVPS (PL10.1.17)
  • RRP11. FRAME & DRIVE
    • RRP11.1 LEVER DRUM:L (PL11.1.4)
    • RRP11.2 LEVER DRUM:R (PL11.1.4)
    • RRP11.3 ACTUATOR I/R (PL11.1.8)
    • RRP11.4 DEVE DRIVE ASSY (PL11.1.13)
    • RRP11.5 MAIN DRIVE ASSY (PL11.1.14)
    • RRP11.6 PWBA ASSY EARTH (PL11.1.16)
  • RRP12. ELECTRICAL
    • RRP12.1 PWBA HNB MCU (PL12.1.1)
    • RRP12.2 FAN REAR (PL12.1.2)
    • RRP12.3 CONTROLLER BOARD (PL12.1.4)(TBD)
    • RRP12.4 LVPS (PL12.1.10)
    • RRP12.5 HARNESS ASSY AC SW (PL12.1.11)
    • RRP12.6 PWBA HNB DRV (PL12.1.12)
    • RRP12.7 BOX ASSY MCU/ESS (REFERENCE ONLY)
    • RRP12.8 HOUSING ASSY CONTACT (PL12.1.14)
• Chapter 4 Plug/Jack (P/J) Connector Locations
  • 1. Connector [P (plug) / J (jack)]
    • 1.1 List of P/J
    • 1.2 P/J layout diagram
• Chapter 5 Parts List
  • 1. Parts List
    • 1.1 Caution for use of parts list
  • PL 1.1 Cover [Illustration]
  • PL 1.1 Cover [List]
  • PL 2.1 Paper Cassette [Illustration]
  • PL 2.1 Paper Cassette [List]
  • PL 3.1 Paper Feeder I [Illustration]
  • PL 3.1 Paper Feeder I [List]
  • PL 3.2 Paper Feeder II [Illustration]
  • PL 3.2 Paper Feeder II [List]
  • PL 3.3 Paper Feeder III [Illustration]
  • PL 3.3 Paper Feeder III [List]
  • PL 4.1 Housing Assy Retard [Illustration]
  • PL 4.1 Housing Assy Retard [List]
  • PL 5.1 Chute Assy In [Illustration]
  • PL 5.1 Chute Assy In [List]
  • PL 6.1 Chute Assy Out [Illustration]
  • PL 6.1 Chute Assy Out [List]
  • PL 7.1 Chute Assy Exit [Illustration]
  • PL 7.1 Chute Assy Exit [List]
  • PL 8.1 BTR Assy & Fuser [Illustration]
  • PL 8.1 BTR Assy & Fuser [List]
  • PL 9.1 Xerographics [Illustration]
  • PL 9.1 Xerographics [List]
  • PL 10.1 TCRU Assy [Illustration]
  • PL 10.1 TCRU Assy [List]
  • PL 11.1 Frame & Drive [Illustration]
  • PL 11.1 Frame & Drive [List]
  • PL 12.1 Electrical [Illustration]
  • PL 12.1 Electrical [List]
  • PL 13.1 Harness [Illustration]
  • PL 13.1 Harness [List]
• Chapter 6 Principles of Operation
  • 1. Printing Process
    • 1.1 Summary of Printing Process
    • 1.2 Schematic Diagram for Printing Processes
    • 1.3 Description of Printing Process Techniques
  • 2. Flow of Print Data
    • 2.1 Data Flow
  • 3. Drive Transmission Route
    • 3.1 MAIN DRIVE ASSY
    • 3.2 DEVE DRIVE ASSY
    • 3.3 HOLDER TCRU ASSY (Y, M, C, K)
    • 3.4 FUSER DRIVE ASSY
    • 3.5 MOTOR ASSY DUP
    • 3.6 Gear • Layout
  • 4. Paper Transport
    • 4.1 Paper Transport Route (without option)
    • 4.2 Layout of Paper Transport Route
  • 5. Functions of Major Functional Components
    • 5.1 Paper Cassette
    • 5.2 Paper Feeder
    • 5.3 Housing Assy Retard
    • 5.4 Front Assy In
    • 5.5 Chute Assy Out
    • 5.6 Chute Assy Exit
    • 5.7 BTR Assy & Fuser
    • 5.8 Xerographics
    • 5.9 TCRU Assy
    • 5.10 Frame & Drive
    • 5.11 Electrical
  • 6. MODES
    • 6.1 Print Mode
    • 6.2 Operation Modes
  • 7. Control
    • 7.1 Control of Paper Size
    • 7.2 Selective Control on Paper Pick-up Unit
    • 7.3 ROS Light Quantity Control
    • 7.4 Process Control
    • 7.5 Color Registration Control
    • 7.6 BTR UNIT ASSY Control
    • 7.7 Toner Control
    • 7.8 Fuser Control
• Chapter 7 Wiring Diagrams and Signal Information
  • 1. General Wiring Diagram
  • 1. Wiring Diagram between Parts
    • 1.1 Configuration
    • 1.2 Notes on Using the Wiring Diagram between Parts
  • § 1 Power supply section
  • § 2 Cassette section
  • § 3 Drive section
  • § 4 Developer section 1
  • § 5 Developer section 2
  • § 6 Fuser section
  • § 7 ROS section
  • § 8 Xerographics 1
  • § 9 Xerographics 2
  • § 10 Paper Feed Section
  • § 11 Controller Section
• Chapter 8 Printer Specifications
  • 1. Configuration of Printer
    • 1.1 Basic Configuration
    • 1.2 Functional Configuration
  • 2. Electrical Properties
    • 2.1 Power Source
    • 2.2 Power Consumption
  • 3. Mechanical Properties
    • 3.1 Dimensions/Mass of Printer
    • 3.2 Dimensions/Mass of Universal Paper Tray (standard paper supply - 500 sheets)
    • 3.3 Dimensions/Mass of Consumables (CRU)
    • 3.4 Installation Space (min. installation space)
  • 4. Functions
    • 4.1 Recording System
    • 4.2 Exposure System
    • 4.3 Development System
    • 4.4 Fixing System
    • 4.5 Resolution
    • 4.6 Operation Mode
    • 4.7 Speed Mode
    • 4.8 Print Mode
    • 4.9 Paper Mode
    • 4.10 Warm-up Time
    • 4.11 FPOT (First Print Output Time)
    • 4.12 Continuous Printing Speed
    • 4.13 Printing Area
    • 4.14 Input Properties
    • 4.15 Output Properties
    • 4.16 Paper
  • 5. Consumables
    • 5.1 Items of Consumables
    • 5.2 Consumable Life
    • 5.3 Parts Requiring Periodical Replacement
  • 6. Operating Environment
    • 6.1 Installation Temperature / Humidity
    • 6.2 Installation Altitude
    • 6.3 Installation Horizontality
    • 6.4 Ambient Lighting
  • 7. Safety / Environment Conditions
    • 7.1 Safety Standard
    • 7.2 Laser Safety Standard
    • 7.3 EMI
    • 7.4 Noise
  • 8. Print image Quality
    • 8.1 Image Quality Guarantee Conditions
  • 9. Option
    • 9.1 Options to be Installed by Users
• Index