1 inner boom removal, Inner boom removal, Warning – SkyTrak 8042 Service Manual User Manual

Page 126

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3.65

Model 8042, 10042, 10054 Legacy

Rev. 03/04

Boom

3.6.1

Inner Boom Removal

1. Remove any attachment from the quick attach

assembly. (Refer to Section 3.10.1, “Disconnecting
from an Attachment.”
)

Note: If you are replacing the inner boom with a new
inner boom, remove the quick attach from the inner
boom. (Refer to Section 3.10.3, “Quick Attach Removal.”
)

2. Park the vehicle on a hard, level surface. Be sure

there is enough room in front of the vehicle to allow
the inner boom section to be removed from the front
of the boom assembly.

3. Fully retract the boom and raise the boom to a

horizontal position. Place the travel select lever in
(N) NEUTRAL, move the neutral lock lever to the
NEUTRAL LOCK position, engage the parking brake
switch and shut the engine OFF. Allow the hydraulic
oil to cool before proceeding.

4. Move the Attachment Tilt joystick in both directions

to relieve any trapped pressure in the Attachment Tilt
system. Move the auxiliary hydraulic joystick in both
directions to relieve any trapped pressure in the
auxiliary hydraulic system.

5. Locate the two hoses (1) attached to the base of the

Attachment Tilt cylinder (2) inside the gooseneck (3).

6. Label and remove the hoses (1) from the elbow

fittings (5) on the Attachment Tilt cylinder. Plug the
hose ends and cap the elbow fittings on the
Attachment Tilt cylinder to prevent dirt and debris
from entering the hydraulic system and/or cylinder.

7. Label and remove the two auxiliary hydraulic

hoses (6) from the bulkhead fittings (7) inside the
gooseneck (8). Plug the hose ends and cap the
bulkhead fittings to prevent dirt and debris from
entering the hydraulic system.

8. If you are replacing the inner boom with a new inner

boom, remove the female coupler (9) male
nipple (10) and bulkhead fittings (7) from the
bulkhead plate inside the gooseneck. Save all the
hardware for reassembly.

WARNING:

Wear protective footwear

with reinforced toe caps and slip-resistant
soles. Failure to comply can result in foot or
other bodily injury from crushing, slipping or
falling.

WARNING:

NEVER lift a heavy object

without the help of at least one assistant or a
suitable sling and hoist. Failure to comply can
result in death or serious personal injury.

MH1760

1

2

4

5

3

MH0840

7

6

7

8

9

10

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