Hydraulic system – SkyTrak 8042 Service Manual User Manual

Page 438

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8.23

Model 8042, 10042, 10054 Legacy

Rev. 10/03

Hydraulic System

NOTE:

When checking pressures in
circuits, refer to Section 8.7,
“Hydraulic System Testing,”
for
correct pressure readings.

Before troubleshooting any
hydraulic circuit, ALWAYS
begin by checking the
following:

1. Hydraulic oil level in the

reservoir

2. All hoses, tubes, fittings

for leaks, kinks,
interference, etc.

3. Air in the lines

Not

OK

If OK

Repair/replace cable

connections. Ensure extend/

retract section of main control

valve is functioning.

Not

OK

Check main relief pressure on

main control valve.

Adjust/repair/replace relief

valve on main control valve.

If OK

Not

OK

Check pump flow.

Repair/replace pump.

Not

OK

Check packing on

extend/retract cylinder.

Repair/replace

extend/retract cylinder.

If OK

Not

OK

On 10054 only, check the

solenoid valve on the extend

lockout valve.

Replace solenoid valve.

Not

OK

On 10054 only, check the

extend lockout valve.

Replace the extend lockout

valve.

If OK

If OK

If OK

If the extend/retract cylinder

does not retract, check

cable connections at main

control valve.

Not

OK

Check the pilot-operated

check valve on the extend/

retract cylinder.

Replace the pilot-operated

check valve.

NOTE:

Refer to Section 2.5.4,
“Performance Specifications,”
for
approximate cylinder cycle
times. The operation of the
system function should
approximate the times listed.

Not

OK

Not

OK

Check the extend/retract

cylinder packing.

Replace counterbalance and/

or pilot-operated check valves

on the extend/retract cylinder.

If the extend/retract cylinder
drifts or reacts slowly, check

counterbalance and pilot-

operated check valves on the

extend/retract cylinder.

If OK

Repair/replace

extend/retract cylinder.

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