SkyTrak 8042 Service Manual User Manual

Page 901

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11.4

Model 8042, 10042, 10054 Legacy

Rev. 10/03

Index

O

Open Cab Components

Auxiliary Hydraulic Joystick

Assembly Replacement ........ 4.17

Brake Pedal and Valve ............. 4.10
Electrical Components.............. 4.19
Joystick Assembly

Replacement.......................... 4.14

Miscellaneous Cab

Components .......................... 4.20

Seat/Seat Belt............................. 4.4
Steering Column/Valve

Replacement............................ 4.6

Steering Wheel, Column and

Shifter ...................................... 4.5

Throttle Pedal Replacement ..... 4.11

Operator’s Cab

Description.................................. 4.3
Serial Number Decal................... 4.3

Owners/Operators Manual .............. 1.2

Q

Quick Attach Assembly

Connecting to an

Attachment........................... 3.172

Disconnecting from an

Attachment.......................... 3.171

Installation............................... 3.173
Removal.................................. 3.172

S

SAE Flat Face O-Ring Seal Hydraulic

Fittings .......................................... 2.5

Safety Information ........................... 1.3

Hazard Statements ..................... 1.4
Safety Alert Symbol .................... 1.3

Safety Instructions........................... 1.5

Equipment Hazards .................... 1.5
General Hazards......................... 1.6
Operational Hazards................... 1.6
Personal Hazards ....................... 1.5

Safety Practices

Accident Prevention Tags........... 1.4
Emergency Exit Rear Window .... 1.6
Hazard/Emergency

Information Decals ................... 1.8

Introduction ................................. 1.2
Owners/Operators Manual.......... 1.2
Safety Information....................... 1.3
Safety Instructions ...................... 1.5
Training Mechanics as

Operators ................................. 1.3

Service Warnings

Battery ...................................... 9.12
General ..................................... 9.12

Specifications

Attachment Weights ..................2.19
Electrical System.......................2.21
Engine Performance

Specifications .........................2.23

Fluid and Lubricant

Capacities ..............................2.24

Fork Ratings..............................2.27
Hydraulic Cylinder

Performance Specifications ...2.20

Hydraulic Relief Valve Settings

(10054) ...................................2.25
(8042 and 10042) ...................2.25

Miscellaneous Specifications ....2.27
Performance Specifications ......2.20
Tamper Proofing .......................2.27
Tires ..........................................2.26
Vehicle Dimensions...................2.12
Vehicle Weights ........................2.18

Stabil-TRAK™ Hydraulic Circuit

Operation

Final Positioning Mode

Base Oil Out .........................10.44
Rod Oil Out ..........................10.42

Free Pivot Mode

Base Oil Out .........................10.40
Rod Oil Out ..........................10.38

Locked Mode...........................10.46

Frame Sway Left ..................10.48
Frame Sway Right................10.46

Troubleshooting -

Final Positioning Mode
Base Oil Out .........................10.45
Rod Oil Out ..........................10.43

Troubleshooting - Free Pivot Mode

Base Oil Out .........................10.41
Rod Oil Out ..........................10.39

Troubleshooting - Locked Mode

Will Not Frame Sway Left.....10.49
Will Not Frame Sway Right ..10.47

Troubleshooting Symptom

Chart ....................................10.36

Stabil-TRAK™ Operation

Logic Wiring Harness

(10054 Only) ........................10.10

Outrigger Pressure Switches

(10054 Only) ........................10.12

Solenoid Valves ........................10.9
Understanding Stabil-TRAK™

System ..................................10.6

Stabil-TRAK™ System

Boom Extend Interlock Component

Terminology (10054) ..............10.4

Boom Extend Interlock System

Description (10054) ..............10.14

Boom Extend Interlock System

Operation (10054) ................10.15

Boom Extend System Hydraulic

Circuit Operation and
Troubleshooting (10054) ..... 10.50

Boom Interlock Electrical

Circuit Operation and
Troubleshooting (10054) .... 10.23,
10.29

Boom/Outrigger Interlock

System Test (10054) ........... 10.34

Electrical Circuit Operation

and Troubleshooting
(8042/10042) ....................... 10.16

Hydraulic Circuit Operation and

Troubleshooting ................... 10.36

Stabil-TRAK™ Component

Terminology ........................... 10.3

Stabil-TRAK™ Description ....... 10.5
Stabil-TRAK™ Operation ......... 10.6
Stabil-TRAK™ Test ................ 10.20

Instructions .......................... 10.20
Procedures .......................... 10.20

Standard Practices

Capscrews, Nuts and Metric

Parts ............................ 7A.8, 7B.8

Cleanliness ..................... 7A.8, 7B.8
Gaskets and O-rings ...... 7A.8, 7B.8

Switches and Solenoids

Boom Angle Sensor Removal

and Replacement ................ 9.246

Boom Extend Interlock Sensor

Removal/Replacement ....... 9.247

Engine Block Heater............... 9.241
Engine Coolant High

Temperature Sender ........... 9.239

Engine Low Oil Pressure

Sender ................................. 9.238

Fuel Level Indicator and

Fuel Level Sender ............... 9.244

Fuel Shutoff Solenoid ............. 9.222
Hourmeter .............................. 9.246
Hydraulic Oil Temperature

Switch .................................. 9.223

Ignition Key Switch ................. 9.220
Outrigger Switches ................. 9.227
Park Brake Switch .................. 9.225
Service Brake Switch.............. 9.248
Steer Select Switches ............ 9.236
Steer Select Valve .................. 9.237
Steering .................................. 9.234
Transmission Shift Control

Switch .................................. 9.228

Transmission Solenoid

Valves.................................. 9.229

Transmission Temperature

Sender ................................. 9.240

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