4 brake pedal and valve, Brake pedal and valve – SkyTrak 8042 Service Manual User Manual

Page 249

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Cab and Covers

4.10

Model 8042, 10042, 10054 Legacy

Rev. 10/03

4.3.4

Brake Pedal and Valve

a. Brake Valve Removal

Refer to Section 8.12.3, a. “Service Brake Valve
Removal,” f
or removal information.

b. Brake Valve Installation

Refer to Section 8.12.3, b. “Service Brake Valve
Installation,”
for installation information.

c. Service Brake Pedal Removal

1. Park the vehicle on a firm, level surface. Level the

vehicle, ground the attachment, place the travel
select lever in the (N) NEUTRAL position, place the
neutral lock lever in the (N) NEUTRAL LOCK
position, engage the parking brake switch and shut
the engine OFF.

2. Place an Accident Prevention Tag on both the

ignition key switch and steering wheel, stating that
the vehicle should not be operated. (Refer to Section
1.5, “Accident Prevention Tags.”
)

3. Unlock and open the rear door. Allow the engine and

hydraulic fluid to cool.

4. Disconnect the battery negative (-) cable or cables at

the battery negative (-) terminal.

5. Remove the four button-head capscrews securing

the lower dash panel (1) to the cab. Remove the
lower dash panel.

6. Remove the two capscrews (2), four flat washers (3),

two pivots (4), and two hex nuts (5) securing the
service brake pedal (6) to the cab.

7. Remove the service brake pedal (6) from the cab.

d. Service Brake Pedal Installation

1. Position the service brake pedal (6) in its mounting

location within the cab.

2. Insert two brake pedal pivots (4) into their mounting

locations on the service brake pedal.

3. Install one flat washer (3) onto a capscrew (2). Work

the capscrew through one side of the brake pedal-to-
cab mounting support. Secure with a flat washer (3)
and a hex nut (5). Repeat for the other side.

4. Adjust the brake switch as needed (refer to Section

9.14.19, c. “Service Brake Switch Adjustment.”)

5. Install and secure the lower dash cover (1) with four

button-head capscrews.

6. Connect the battery negative (-) cable or cables to

the battery negative (-) terminal.

MA8560

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1

MA8690

2

3

4

5

6

3

2

4

5

3

3

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