7b.3 engine serial number, 7b.4 specifications and maintenance information, 7b.5 standard practices – SkyTrak 8042 Service Manual User Manual

Page 375: 7b.5.1 cleanliness, 7b.5.2 gaskets and o-rings, 7b.5.3 capscrews, nuts and metric parts, 7b.3, Engine serial number, 7b.8, 7b.4

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Engine: Cummins QSB4.5T

7B.8

Model 8042, 10042, 10054 Legacy

Rev. 10/03

7B.3 ENGINE SERIAL NUMBER

The serial number (1) Is stamped on the front of the
engine block, near the fan pulley. Information contained
in the serial number is required in correspondence with
the engine manufacturer.

Supply the engine serial number and/or data tag
information when communicating about an engine or
engine components.

7B.4 SPECIFICATIONS AND

MAINTENANCE INFORMATION

For engine, coolant and oil specifications, and
maintenance information, refer to Section 2, “General
Information and Specifications.”

Note: Detailed Cummins engine service instructions
(covering disassembly, inspection, internal repair,
assembly, adjustment and troubleshooting information)
are provided in the appropriate Cummins engine service
manual.

7B.5 STANDARD PRACTICES

7B.5.1

Cleanliness

Cleanliness is very important during engine repair.
Contamination of the engine during repair will reduce the
life of an engine. Thoroughly clean the engine and engine
compartment area before attempting to service or repair
the engine.

DO NOT steam clean the following parts:

• Electrical Components

• Wiring

• Injectors

• Fuel Pump

• Belts and Hoses

• Bearings

During reassembly and inspection, thoroughly clean all
parts, and, where present, remove burrs and scales.

7B.5.2

Gaskets and O-rings

NEVER reuse a gasket or o-ring. Use new gaskets and o-
rings. Thoroughly clean sealing surfaces before installing
a new gasket or o-ring. ALWAYS install new flat-faced o-
rings when servicing hydraulic fittings.

Cover any open ports of high-precision components
(such as fuel system equipment) exposed by removal or
disassembly to help prevent the entry of foreign material.

7B.5.3

Capscrews, Nuts and Metric Parts

When replacing capscrews, ALWAYS use a capscrew of
the same size and strength (Grade) as the capscrew
being replaced. Incorrect capscrews can result in engine
damage. Return capscrews removed from the engine to
their original locations.

Always replace used elastic locknuts with new elastic
locknuts.

The Cummins QSB4.5T engines use parts that are of
metric dimensions. Metric capscrews are described, in
millimeters, in terms of major thread diameter, distance
between threads and overall length.

Metric capscrew dimensions:

Verify that the correct type of part is used at all times.

MH4530

Front of

vehicle

1

M8 x 1,25 - 25

Length, in millimeters

Distance between threads, in millimeters

Major thread diameter, in millimeters

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