8 zf axle repair manuals, 9 axle assembly and drive shaft troubleshooting, Zf axle repair manuals – SkyTrak 8042 Service Manual User Manual

Page 286: Axle assembly and drive shaft troubleshooting, To section 5.3.8, “zf axle repair manuals.”), Section 5.3.8, “zf axle repair manuals.”)

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5.13

Model 8042, 10042, 10054 Legacy

Rev. 10/03

Axles, Drive Shafts, Wheels and Tires

5.3.8

ZF Axle Repair Manuals

Model

ZF Model

Axle

P/N

ZF P/N

8042/10042/10054

MS-T 3060

FRONT, with Parking Brake

8990430

5871 560 002

8042

MS-T 3045

REAR, without Parking Brake

8990419

5871 550 002

10042 S/N 13198 thru 17977

MS-T 3045

REAR, without Parking Brake

8990419

5871 550 002

10054 S/N 13198 thru 17974

MS-T 3045

REAR, without Parking Brake

8990419

5871 550 002

10042 S/N 17978 and After

MS-T 3055

REAR, without Parking Brake

8990419

5871 550 002

10054 S/N 17975 and After

MS-T 3055

REAR, without Parking Brake

8990419

5871 550 002

5.3.9

Axle Assembly and Drive Shaft Troubleshooting

Problem

Cause

Remedy

1. Excessive axle noise while

driving.

1. Oil level too low.

2. Axle and/or wheel end housings

filled with incorrect oil or oil level
low.

3. Incorrect alignment of ring and

pinion gears.

4. Incorrect pinion (input) shaft

bearing preload.

5. Worn or damaged bearings.

6. Worn or broken gear teeth.

7. Contamination in the axle.

8. Axle housing damaged.

1. Fill oil to correct level. (Refer to

appropriate owners/operators
manual.)

2. Drain axle and/or wheel end

housings and fill to correct level
with Universal Tractor Fluid.
(Refer to appropriate owners/
operators manual.)

3. Correct alignment by adding or

removing shims as needed.

4. Correct bearing preload by

adding or removing shims as
needed.

5. Replace bearings as needed.

6. Replace gears as needed.

7. Drain axle and/or wheel end

housings and fill to correct level
with Universal Tractor Fluid.
(Refer to appropriate owners/
operators manual.)

8. Replace damaged parts.

2. Intermittent noise when

traveling.

1. Universal joint(s) worn or

damaged.

2. Differential ring and/or pinion

gears damaged.

1. Repair or replace universal

joints as needed.

2. Determine cause and repair as

needed.

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