SkyTrak 8042 Service Manual - Manual (Page 313)

Transmission: ZF 4 WG-98 TC
6.8 Model 8042, 10042, 10054 Legacy Rev. 10/03
19. Label, disconnect and cap the transmission oil
cooler inlet (1) and outlet (2) hoses at the
transmission. The transmission oil cooler outlet
hose, routed to the lower radiator fitting, is located
on the top of the transmission. The transmission oil
cooler inlet hose, routed to the upper radiator fitting,
is located on top of the transmission.
20. Wipe up any spilled hydraulic and transmission oil.
21. Connect a lifting strap or chain to the lifting eye (3) at
the top of the transmission, and to a suitable hoist or
overhead crane. Operate the hoist or crane to
remove slack from the chain, but DO NOT raise the
transmission at this time.
22. Place blocks under the transmission to help support
it during removal.
23. Remove the four capscrews (4) and four
lockwashers (5) securing the front transmission
mount (6) to the transmission.
24. Remove the two capscrews (7), two hex locknuts (8)
and two rebound washers (9). Remove the front
transmission mount (6) from the vehicle.
25. Remove the four capscrews (10) and four
lockwashers (11) securing the rear transmission
mount (12) to the transmission.
26. Remove the two capscrews (13), two hex locknuts
(14) and two rebound washers (15). Remove the
rear transmission mount (12) from the vehicle.
27. Inspect the rubber mounts (16). Replace the mounts
if damaged.
28. Carefully remove the transmission from the vehicle.
Avoid causing damage to the transmission or
surrounding parts.
29. Lift the transmission clear of the vehicle, and lower it
onto suitable supports or secure it to a stand built
especially for transmission or engine service. Secure
the transmission so that it will not move or fall.
MA8990
1
2
8042 S/N 13198 thru 18990
10042 S/N 13198 thru 19030
10054 S/N 13198 thru 19079
8042 S/N 18991 & After
10042 S/N 19031 & After
10054 S/N 19080 & After
MH4500
1
2
WARNING:
Risk of personal injury. The
transmission may move while hoisting it out of
the chassis. Carefully move the transmission
and adjust the sling as needed. Keep fingers,
hands, legs and other body parts clear of the
transmission.