SkyTrak 8042 Service Manual - Manual (Page 160)

3.99 Model 8042, 10042, 10054 Legacy Rev. 03/04
Boom
8. Assemble the lower wear pad (13), saved, and wear
pad spacer (14), saved, to the bottom of the primary
intermediate boom:
a. Place the wear pad inserts (15), saved, into the
cavities in the wear pad. Be sure the inserts are
seated completely into the cavities.
Note: DO NOT apply Loctite to the capscrews (16),
saved. The capscrews will be removed later to finish
assembling the hose reel assembly.
b. With the holes offset to the left, line up the holes
in the wear pad spacer (14) and wear pad (13)
with the holes in the primary intermediate boom.
Insert a capscrew with a lockwasher (17), saved,
and a flat washer (18), saved, through the holes.
Be careful not to push the inserts out of the wear
pads and snug up the capscrews.
c. Check to be sure the capscrews (17) DO NOT
protrude past the wear pads. If the capscrews
protrude past the wear pads, add additional flat
washers (18) under the capscrew.
d. Fill all wear pad cavities with a good grade of
lithium-based EP grease.
9. Assemble the side wear pads:
a. Apply Loctite
®
242 threadlocker to the threads of
the capscrews (19), saved. Insert a capscrew
with a lockwasher (20), saved, and a flat washer
(21), saved, through each of the wear pad
mounting holes in the side plates of the primary
intermediate boom.
b. Place the wear pad shims (22), saved, onto the
capscrews with the holes offset to the center.
Place the wear pad inserts (23), saved, into the
cavities in the wear pad (24). Be sure the inserts
are seated completely in the cavities. Be careful
not to push the wear pad inserts out of the wear
pads
c. Torque all wear pad mounting capscrews to
31 ±3 lb-ft (42 ±4 Nm).
d. Fill all wear pad cavities with a good grade of
lithium-based EP grease.
MH2200
13
14
15
16
17
18
MH1510
19
20
21
22
23
24