SkyTrak 8042 Service Manual - Manual (Page 315)

Transmission: ZF 4 WG-98 TC
6.10 Model 8042, 10042, 10054 Legacy Rev. 10/03
30. Remove any external transmission components as
required, including the transmission temperature
switch (1), and inlet (2) and outlet (3) cooler hose
fittings. Cover all transmission openings.
31. Remove the transmission oil filter (4) and dispose of
properly. Clean the filter mounting surface. Cover or
cap the oil filter mount.
The transmission is now ready for inspection and/or
further service. Refer to the ZF 4 WG-98 TC
Transmission Repair Manual, P/N 8990455 (ZF P/N 5871
135 002) for information on transmission diagnosis, and
internal component repair or replacement.
6.7.2 Transmission Inspection and Internal
Repair
Refer to the ZF 4 WG-98 TC Transmission Repair Manual,
P/N 8990455 (ZF P/N 5871 135 002) for information on
internal component repair or replacement. Refer to the
ZF 4 WG-98 TC Transmission Technical Data Manual and
Maintenance Manual, P/N 8990449 (ZF part number
5872 134 002) for information on transmission diagnosis
and internal schematics.
If replacing the entire transmission, transfer the
transmission temperature switch to the replacement
transmission. The gear shift solenoids are included with a
new transmission.
6.7.3 Transmission Installation
1. Install two rubber mounts (5) and the rear
transmission mount (6) in the vehicle frame. Secure
the mount with two capscrews (7), two rebound
washers (8) and two locknuts (9).
2. Use a hoist or overhead crane and sling attached to
the lifting eye (10) at the top of the transmission.
Raise and position the transmission within the
chassis.
3. Attach the transmission to the rear mounting bracket
(6) with four capscrews (11) and four lockwashers
(12). Torque the capscrews to 148 lb-ft (200 Nm).
4. Install the two front rubber mounts (13) and the front
transmission mounting bracket (14) on the
transmission with four capscrews (15) and four
lockwashers (16). Torque the capscrews to 148 lb-ft
(200 Nm).
5. Attach the front mounting bracket (14) to the frame
with two capscrews (17), two hex locknuts (18) and
two rebound washers (19).
6. Remove the hoist or overhead crane and sling.
MA8970
1
2
3
4
WARNING:
Risk of severe personal
injury. NEVER lift a transmission alone; enlist
the help of at least one assistant or use a
suitable hoist or overhead crane and sling.
WARNING:
The transmission must be
properly installed using fasteners of the correct
size and grade, and torqued to their specified
values.