SkyTrak 8042 Service Manual - Manual (Page 253)

Cab and Covers
4.14 Model 8042, 10042, 10054 Legacy Rev. 10/03
4.3.6 Joystick Assembly Replacement
Joystick Assembly Removal
1. Park the vehicle on a firm, level surface. Set the park
brake, ground the carriage, place the travel select
lever in the (N) NEUTRAL position, place the neutral
lock lever in the (N) NEUTRAL LOCK position,
engage the parking brake and turn the ignition OFF.
2. Place an Accident Prevention Tag on both the
ignition key switch and steering wheel, stating that
the vehicle should not be operated. (Refer to Section
1.5, “Accident Prevention Tags.”)
3. Disconnect the battery negative (-) cable or cables at
the battery negative (-) terminal.
4. Remove six hex nuts, six lockwashers and six flat
washers (1) securing the upper (2) and lower (3)
transmission covers to the frame. Remove the
covers.
Note: Record the distance (4) from the outer jam nut to
the end of the ferrule on all cables, to ensure correct
adjustment when reinstalling cables.
Note: Record the location, and label all cables to ensure
correct installation.
5. Disconnect the boom lift/lower control cable (5):
a. Remove the spring pin (6) and anchor pin. Save
the spring pin and anchor pin for installation.
b. Loosen the outer jam nut (7), and remove the
boom lift/lower control cable from the bracket.
Save the jam nut for installation.
c. Route the cable through the opening at the
bottom of the frame.
6. Repeat Step 5 to remove the boom extend/retract
control cable (8).
Note: Record the distance (9) from the outer jam nut to
the end of the ferrule on all cables, to ensure correct
adjustment when reinstalling cables.
Note: Record the location, and label all cables to ensure
correct installation.
7. Disconnect the attachment tilt control cable (10):
a. Remove the spring pin (11) and anchor pin. Save
the spring pin and anchor pin for installation.
b. Loosen and remove the inner jam nut (12), and
remove the attachment tilt control cable from the
bracket. Save the jam nut for installation.
c. Route the cable through the opening at the
bottom of the frame.
8. Repeat Step 7 to remove the frame sway control
cable (13).
MA8620
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