SkyTrak 8042 Service Manual - Manual (Page 177)

Boom
3.116 Model 8042, 10042, 10054 Legacy Rev. 03/04
Note: ALWAYS replace elastic locknuts with new elastic
locknuts to help ensure proper fastening.
49. Assemble the hose reel assembly to the left side
mounting plate inside the primary intermediate boom:
a. Remove the elastic locknut (1) from the upper
retaining capscrew (2). Discard the locknut.
b. Remove the elastic locknut (3) from the center
shoulder bolt (4). Discard the locknut.
c. Insert the center shoulder bolt through the lower
hole in the left side mounting plate (5). Secure the
center shoulder bolt in place with a new elastic
locknut (3). Tighten securely. DO NOT
reassemble the locknut to the upper retaining
capscrew at this time.
d. Remove the capscrews (6), lockwashers (7) and
flat washers (8) holding the lower wear pad to the
bottom of the primary intermediate boom.
e. Apply Loctite
®
242 threadlocker to the threads of
the capscrews (6), and insert the capscrews with
lockwashers and flat washers through the holes
in the right side hose reel mounting bracket (9)
and into the wear pad inserts. Be careful not to
push the wear pad inserts out of the wear pads.
f. Torque all wear pad mounting capscrews to
31 ±3 lb-ft (42 ±4 Nm).
IMPORTANT: Keep the hoses in the same order as they
come from the hose clamps. DO NOT allow the hoses to
cross.
g. While pulling the upper retaining capscrew (10)
out, catch the spacers (11) from between the
plates as the capscrew is removed. Pull the
capscrew out far enough to place the hoses
around the hose reel.
Place the left side auxiliary hydraulic hose (12)
into the left position on the hose reel.
Place the left side Attachment Tilt hose (13) into
the second position from the left on the hose
reel.
Place the right side Attachment Tilt hose (14)
into the second position from the right on the
hose reel.
Place the right side auxiliary hydraulic hose (15)
into the right position on the hose reel.
Note: ALWAYS replace elastic locknuts with new elastic
locknuts to help ensure proper fastening.
h. Insert the retaining capscrew (10) through the
plates of the hose reel, inserting the spacers (11)
back in position between the plates as the
capscrew is inserted. Secure the retaining
capscrew in place with a new elastic locknut (16).
Tighten the elastic locknut securely.
i. Remove the elastic locknut (17) and flat
washer (18) from the lower retaining shoulder
bolt (19). While pulling the shoulder bolt out,
catch the spacers (20) from between the plates
as the shoulder bolt is removed. Place the
Attachment Tilt hoses and the auxiliary hydraulic
hoses around the hose reel.
MH2540
1
2
3
4
5
MH1030
6
7
8
9