SkyTrak 8042 Service Manual - Manual (Page 250)

4.11 Model 8042, 10042, 10054 Legacy Rev. 10/03
Cab and Covers
4.3.5 Throttle Pedal Replacement
8042 S/N 13198 thru 18990
10042 S/N 13198 thru 19030
10054 S/N 13198 thru 19079
a. Throttle Pedal Removal
1. Park the vehicle on a firm, level surface. Level the
vehicle, ground the attachment, place the travel
select lever in the (N) NEUTRAL position, place the
neutral lock lever in the (N) NEUTRAL LOCK
position, engage the parking brake switch and shut
the engine OFF.
2. Place an Accident Prevention Tag on both the
ignition key switch and steering wheel, stating that
the vehicle should not be operated. (Refer to Section
1.5, “Accident Prevention Tags.”)
3. Disconnect the battery negative (-) cable at the
battery negative (-) terminal.
4. Remove three capscrews (7), three lockwashers (8)
and three flat washers (9) securing the throttle pedal
assembly (10) to the cab floor (11).
5. Remove the extension spring (12) from the throttle
pedal assembly.
6. Remove the hex jam nut (13) and flat washer (14)
securing the throttle cable (15) to the throttle pedal
assembly (10).
7. Remove two locknuts (16), cable clamp (17) and
extension spring (12). Remove the throttle cable
from the throttle pedal assembly.
8. Remove the throttle pedal assembly (10) from the cab.
b. Throttle Pedal Installation
1. Install the hex jam nut (13) and flat washer (14) onto
the end of the throttle cable (15). Secure the cable to
the throttle pedal (10). Secure the cable to the
throttle pedal (10), with the cable clamp (17) and two
locknuts (16).
2. Attach one end of the extension spring (12) to the
throttle pedal lever beneath the pedal. Attach the
other end of the spring to the cable clamp (17).
3. Align the throttle pedal assembly (10) with its mount
holes in the cab floor (11).
4. Install three capscrews (7), three lockwashers (8)
and three flat washers (9) securing the throttle pedal
assembly to the cab floor (11). Torque the capscrews
to 9 lb-ft (12 Nm).
5. Connect the battery negative (-) cable to the battery
negative (-) terminal.
c. Throttle Adjustment
1. From within the cab, lightly depress the accelerator
pedal (18) to the full-throttle position. As needed,
adjust the limit-stop screw (19) until it touches the
pedal. Tighten the locknut (20) to 120-125 lb-in
(13,6-14,1 Nm).
IMPORTANT: During the full throttle check:
• DO NOT operate any hydraulic function.
• DO NOT steer or apply any pressure to the steer-
ing wheel.
• Keep the transmission in (N) NEUTRAL.
2. Check the engine rpm at full throttle. If the rpm is not
2600-2800 rpm, readjust the throttle limit-stop screw
at the throttle pedal within the cab.
MS0930
7 8
9
10
11
12
13
14
15
16
17
MA01912
18
19
20