Electrical schematic - sheet 2 of 14 -22, Sheet 2 – JLG 1500SJ Service Manual User Manual

Page 602

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SECTION 7 - BASIC ELECTRICAL INFORMATION & SCHEMATICS

7-22

– JLG Lift –

3121262

4

3

2

1

G

H

E

F

C

D

A

B

1

2

3

4

DRAWING NUMBER

1001119266

J1 (WHITE)

J7 (BLACK)

J6 (BLACK)

J5 (WHITE)

J2 (GRAY)

120

3

J

IBTEL

EIN

4

JI

B

T

E

L

E

O

U

T

5

MN

T

E

LE

IN

6

MN

T

E

L

E

OU

T

7

PRO

T

R

T

8

PRO

T

L

T

9

PL

VL

UP

10

PL

V

L

D

N

11

JI

B

U

P

12

JI

B

D

N

13

PO

TG

ND

14

ST

AR

T

15

AUX

16

CR

BSTR

17

CRDST

R

18

IG

N

21

50

0/

10

00

22

EN

V

L

P

23

AXL

EXT

24

AXL

RET

27

2

SPD

28

ENG

SPD

29

SF

TTC

H

30

H

E

AD

/T

AI

L

31

HORN

32

CR

E

E

P

34

PO

T

R

E

F

35

PUM

PPO

T

CO

0

1

-J

7

1

GN

D

M

O

D

E

2

PL

T

F

EM

S

3

PL

T

F

EM

S

4

IG

N

5

PRO

T

L

T

6

PRO

T

R

T

7

IG

N

8

FT

S

W

O

P

9

GE

N

10

11

12

15

PL

VL

UP

16

PL

VL

DN

17

18

SF

TT

CH

19

AL

RM

20

GN

D

21

GN

D

22

GN

D

25

JB

LK

IN

26

JB

LK

OU

T

29

GN

D

30

CA

N1

L

31

CA

N1

H

32

CA

N1

S

33

GN

D

34

GN

D

CO

0

1

-J

6

1

VRE

F

2

CT

A

P

3

DR

V

4

5

ST

RL

T

6

ST

RR

T

7

GN

D

8

CO01-J2

1

JIBRT

2

JIBLT

3

IGN

4

DOS

5

6

TILT

7

ENBLE

8

SYSDIS

9

CREEP

10

BKNCBL

11

OVRLD

12

500#

13

1000#

14

AXLE

15

GEN

16

SFTTCH

17

GLOW

18

GND

19

ENV

20

ALVL

21

LFUEL

22

1/4

23

3/4

24

1/2

25

GND

26

ANALP

27

ANALG

28

ANALR

29

ANALT

30

DOS

31

JIBLCK

32

IGN

33

IGN

34

35

FULL

CO

0

1

-J

5

1

VRE

F

2

CT

A

P

3

LF

T

4

SW

G

5

CT

A

P

6

7

GN

D

8

LI

F

T

SW

IN

G

5K

5K

EL

EC

T

R

O

N

IC

J

O

Y

S

T

IC

K

L

IF

T

& SW

IN

G

DR

IV

E

5K

ST

E

E

R

E

L

EC

T

R

O

N

IC

J

O

YST

IC

K

D

R

IVE & ST

EE

R

WHT

/Y

E

L

48-

6

WHT/YEL 48-6

O

R

N/

RE

D 49-

3

ORN/RED 49-3

R

E

D

/YEL

5

4

-2

RED/YEL 54-2

O

R

N/

RE

D 49

-100

ORN/RED 49-100

B

L

U/

O

RN 5

2

-4

-1

BLU/ORN 52-4-1

BR

N

/W

H

T

4

7

-1

0

BRN/WHT 47-10

BR

N

/W

H

T

4

7

-1

2

BRN/WHT 47-12

O

R

N/

RE

D 49-

1

01

ORN/RED 49-101

RE

D/

Y

E

L

5

4

-3

RED/YEL 54-3

OR

N

55-

5

1

ORN 55-51

WHT

/Y

E

L

39-

1

WHT/YEL 39-1

O

R

N/

R

E

D 49

-1

00

0

ORN/RED 49-1000

B

L

K

000-

5

2

BLK 000-52

BR

N

/W

H

T

4

7

-1

3

BRN/WHT 47-13

YE

L

/R

E

D

2

-2

1

YEL/RED 2-21

OR

N

/R

E

D

49

-1

5

ORN/RED 49-15

B

R

N/

WHT

47-

4

BRN/WHT 47-4

B

L

K

000-

51-

3

BLK 000-51-3

BR

N

/W

H

T

4

7

-3

BRN/WHT 47-3

BR

N

/W

H

T

4

7

-2

BRN/WHT 47-2

BR

N

/W

H

T

4

7

-1

BRN/WHT 47-1

W

H

T

/YEL

WHT/YEL

BRN

BR

N

BL

U

BLU

BL

K

BLK

WHT/GRN

WHT

/GRN

WHT/RED

WH

T

/R

E

D

RED

RE

D

WH

T

WHT

OR

N

/Y

E

L

ORN/YEL

BLU/YEL

BL

U

/YEL

RED

RE

D

BRN

BR

N

BLK

BL

K

GRN

GR

N

BLU

BL

U

X54-ANALYZER

BOTTOM OF CONSOLE BOX

1

2

3

4

ORN/RED 49-89

ORN/RED 49-90

ORN/RED 49-91

ORN/RED 49-92

HIGH DRIVE

TOGGLE SWITCH

S

W

63

1

3

2

4

5

6

STEER MODE

TOGGLE SWITCH

S

W

64

1

3

2

4

5

6

PLATF LEVEL OVERRIDE

TOGGLE SWITCH

S

W

65

1

3

2

4

5

6

AXLE EXTEND/RETRACT

TOGGLE SWITCH

SW

6

6

1

3

2

4

5

6

YEL

/R

ED

2

-1

0

YEL

/R

ED

2

-1

0

Y

E

L/

RE

D 2-1

0

YEL

/R

ED

2

-1

0

PUSH BUTTON

HORN

SW

7

6

-1

1

SW

7

6

-2

1

YEL

/R

ED

2

-1

0

YE

L

/R

E

D

2

-1

0

Y

E

L/

R

E

D 2

-10

Y

E

L/

RE

D 2-1

0

YEL

/R

ED

2

-1

0

PUMP POT

GENERIC

SW

1

1

8

1

2

3

4

5

6

Y

E

L/

RE

D 2-

10

Y

E

L/

RE

D 2-

10

YEL

/R

E

D

2

-1

0

BL

U

/O

R

N

5

2

-1

BL

U

/O

R

N

5

2

-1

W

H

T

/YEL

4

8

-5

WHT

/Y

E

L

48

-5

O

RN 55-4

6

OR

N

5

5

-4

6

YEL

5

5

-1

6

YE

L

5

5

-1

6

YEL

5

5

-1

7

YE

L

5

5

-1

7

PN

K 2

5

-1

PN

K

2

5

-1

PN

K

2

6

-1

PN

K

2

6

-1

YE

L

/W

H

T

4

3

-1

YEL

/W

H

T

4

3

-1

YEL

/W

H

T

4

4

-1

YE

L

/W

H

T

4

4

-1

O

R

N/

R

E

D 4

9

-1

1

O

R

N/

RE

D 49-1

1

RE

D

/WH

T

55-3

0

R

E

D/

W

H

T

55-

30

B

L

K

000-

53

B

L

K

000-

5

3

RE

D/

WHT

55-

3

1

RE

D/

W

H

T

5

5

-3

1

WHT

5

9

-6

0

WHT 59-60

GR

Y

23-

1

GR

Y

2

4

-1

BR

N

3

0

-1

BR

N

2

9

-1

WHT 60-4

WHT 59-1

ORN/RED 49-42

O

R

N/

RE

D 49-4

0

B

L

U 27-

1

BL

U

2

8

-1

BL

U

/O

R

N

5

2

-1

2

BR

N

1

3

-1

BR

N

1

4

-1

O

RN/

R

E

D 49-

1

20

WHT

/Y

E

L

4

8

-1

B

R

N

/OR

N 53-

1

RE

D/

Y

E

L

54

-1

ORN 55-50

PIE

Z

O

AL

A

R

M

AH142+

1

AH142-

1

O

R

N/

RE

D 4

9

-4

ORN/RED 49-4

B

L

K

000

-5

4

BLK 000-54

O

R

N/

R

E

D 4

9

-6

8

O

R

N

/RE

D

49-

81

GR

Y

23-

3

GR

Y

24-

3

WHT

55-

1

WH

T

55-

2

B

L

K

000-

46-

1

Y

E

L

/R

E

D

2-

3-

3

YEL

/R

ED

2

-3

0

-1

P

N

K

25-

3

-2

P

N

K

26-

3

-2

YEL

/R

ED

2

-3

-5

X

1

55

15 POS MATE-N-LOCK

CONNECTOR IN CONSOLE BOX

SEE SHEET 3

ZONE B-1

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

B

L

U/

O

RN 52

-4-2

B

L

U/

O

R

N

5

2

-4

-2

O

RN/

R

E

D 49-6

7

O

R

N/

RE

D 4

9

-69

O

R

N/

R

E

D 4

9

-6

9

O

R

N/

RE

D 4

9

-70

O

R

N/

R

E

D 4

9

-7

0

BLU/ORN 52-3

B

L

U/

O

RN 52-

3

YEL/RED 2-16-1

Y

E

L/

R

E

D 2

-16

-1

Y

E

L/

R

E

D 2

-16

-2

BL

K

C

A

N

S

G

R

N

CA

NL

YE

L

C

A

N

H

W

H

IT

E X0

4

-G

N

D

BR

O

W

N

X0

4

-P

W

R

B

L

K

00

0-

5

1

-2

[5

,G

]

LIGHT

JIB LOCK PIN

LB

132+

1

LB

1

32-

1

YEL/RED 2-11-1

WH

IT

E

X

0

5-

G

N

D

B

R

OWN

X

05-

P

W

R

R

R

R

R

G

Y

R

Y

G

G

G

G

Y

Y

Y

G

Y

G

G

G

PLTF LEVEL

BCS

AXLE SET

GENERATOR

OVERLOAD

DRIVE

1000# MODE

500# MODE

TILT

BROKEN

ENGINE

ENABLE

SYSTEM

CREEP

SPARE14

LOW FUEL

FUEL GAUGE

CABLE

FAULT

PREHEAT

ORIENTATION

FU

E

L

1

/4

FU

E

L

1

/2

FU

E

L

3

/4

FU

E

L

GN

D

FU

E

L

FU

L

L

SP

A

R

E1

4

C

R

EEP

EN

ABL

E

LO

W

F

U

E

L

N/

C

N/

C

GR

OU

N

D

BC

S

AXL

E S

E

T

D

R

IV

E

O

R

IE

N

T

A

T

IO

N

10

00# M

O

DE

BR

O

K

E

N

C

A

BL

E

SYS

T

E

M

F

A

U

L

T

PL

A

T

F

L

EVE

L

F

A

IL

U

R

E

GE

N

E

R

A

T

O

R

O

VER

L

O

AD

50

0# M

O

D

E

TI

L

T

EN

G

IN

E

PR

EH

E

A

T

PLATFORM DISPLAY

LED BOARD

FAILURE

GD

4

7

-J

1

1

2

3

4

5

6

GD

4

7

-J

2

1

2

3

4

5

6

GD

4

7

-J

3

1

2

3

4

5

6

GD

4

7

-J

4

1

2

3

4

5

6

X

154

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

SHEET 2

Figure 7-28. Electrical Schematic - Sheet 2 of 14

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